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$5 Polymerase Chain Reactor

The one of the most revolutionary inventions of the 20th Century, designed for DIY gene replication. (Now with a working prototype!)

This project was created on 07/11/2014 and last updated a month ago.

Description
The PCR machine allows us to copy, alter and join DNA in many ways, and has brought about the Biotech revolution. Until now, commercial PCR machines have cost thousands of dollars. OpenPCR has brought the price down to a few hundred, but that's still too high for classrooms, DIY'ers and HackerSpaces. But with this project, I aim to bring the price for a PCR machine down over two orders of magnitude, with a target price of about $5.

This project describes a remarkably simple but fully functional DNA replicator, based around the Arduino platform, and utilising just a handful of components. The trick is to use multiple physical process driven by just heat! Heat drives the conversion of DNA between its single and double stranded states; alters the activity of the polymerase in copying DNA; and drives circulation of the reaction mixture though several temperature zones via convection. Open Hardware. Open Software. Let's bring on the Biohacking Revolution!
Details

What's all this for then?

The Biotechnology Age is well under way. But like the Silicon Age, I think it will only really explode in growth once the entry price reaches a point where a few college dropouts can afford to build a biotech lab in their parent's basement, and with their inventions, put a dent in the universe.

The biotech laboratory is getting more and more streamlined, and experiments that would once have taken weeks or months can be performed in days, with much improved Recombinant DNA techniques, next-day-delivery of DNA primers, and cheap Gene synthesis. Although we can now forget about many old fashioned (but still widely used) techniques like Plasmid Cloning by Restriction Enzyme Digest, which require boxes full of expensive enzymes, the one technique that kickstarted the Biotech Revolution is still an absolute necessity.

PCR, or the Polymerase Chain Reaction, is one of the greatest inventions of the 20th Century. With it we can take a single stand of DNA and make trillions of identical copies. With these copies, we can identify a murderer from a speck of skin, DNA barcode living creatures to study entire ecological systems or identify the cause of a disease for personalised medicine. And because at the fundamental level all life on Earth operates on the same basis, we can even swap the "code" of life between species, rewriting the schematics of living organisms.

The grass roots interest in DIY biotechnology is growing, with projects like Biobricks and the Glowing Plant Project making headlines around the world. But the fact is, it's still too expensive for most people to get involved. With a target price of $5 for the parts to build a working PCR machine, and a secondary goal of $50 to build a really great machine, I hope to change that. At that price level, everything changes. Suddenly schools can afford to do recombinant DNA experiments in science class, just as the Apple IIe changed my school experience. Poorer countries can use the same equipment for medical diagnosis, and BioMaker's can start working on those inventions that will make the world a better place.

Download the designs, build the Polymerase Chain Reactor, and Viva la Revolucion Biotec!

System Design Documents

Here is the overview for the cheap, and ridiculously cheap PCR machines.

The $5 PCR machine

  • minimal parts
  • V-USB interface to calibrate temperatures, and log raw data

The $50 full featured PCR Machine

  • Bluetooth interface
  • Cloud-storage of optimal Annealing temperatures and DNA/Primer trading-portal for DIYBIO
  • GUI control of PCR machine, Primer annealing temperature calculator, Cloud access for sharing data
  • Realtime plotting of temperature data
  • I2C temperature sensors for ±0.4 Celcius accuracy, with no calibration required
  • Temperature fuses for safety
  • RGB LED for temperature status/bluetooth connectivity
  • Touchdown PCR and controlled annealing temperatures 

How PCR works:

In detail, the Polymerase Chain Reaction Machines operates by cycling a mixture of Template DNA (this contains the stuff we want to copy), Primers (short and cheap bits of DNA the match the front and back of the sequence we are copying), a Polymerase (the bio-nanobot that does the copying), and raw chemical nucleotides that will make up the sequence of the copies.

As an analogy, think of the template as a book, the primers as a set of bookmarks for certain pages, and the polymerase as a photocopier. The raw nucleotides are then something like the blank paper.  

PCR exploits the fact that some polymerases in Extremophiles from volcanic vents or hot springs can operate at very high temperatures, at which most organisms would be well and truly cooked.

Continuing with the (now very bad) analogy, imagine heating up the template as opening the book. Cooling the book inserts bookmarks at the correct location and closes it, and now you can hand it to the guy on the photocopier, who will photocopy everything between the bookmarks. He...

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Components
  • 1 × $5 Polymerase Chain Reactor:
  • 1 × perf board 10cm X 8cm
  • 1 × ATMEGA168P DIP or surface mount
  • 1 × Paperclip Use to hold PCR reaction loop in place
  • 1 × 12MHZ crystal Oscillator for the Atmega
  • 2 × 22pF Caps for the crystal
  • 1 × MCP1700T-3302E/TT 3.3V Linear Voltage Regulator
  • 2 × 1uF Caps for the Voltage Regulator
  • 1 × USB Connector
  • 1 × Green LED to monitor the PCR Machine

See all components

Project logs
  • And I'm out...

    a month ago • 4 comments

    ...Thanks Hackaday, it was fun!

    Not 100% sure what to do next with the project now.

    Does anyone actually want to build a PCR machine (besides me :) ?

    Do people out there want them as a kit? A finished product? Or just well documented and left on Github?

    It would be pretty easy to get some PCB's made up and put up on Tindie or somewhere. Let me know if you would be interested!

  • Hybrid Human-Coral-Jellyfish Nanobots Biosensors

    2 months ago • 0 comments

    You know how I promised you something really cool a few updates ago? Well, here is the project I will be undertaking next, using the $5 Polymerase Chain reactor!

    What happens when you cross the DNA of a Jellyfish found off the coast of California, a Human, and a species of Japanese Coral?

    ...and then you go and add the combined DNA to an intestinal-inhabiting Bacteria? A whole lot of awesome is what I hope, as we try and create a nanobot that can optically display Calcium concentrations! Welcome to biohacking!

    Here's the rough outline of the Hack: We use the DNA sequence from the jellyfish Aequorea victoria that encodes its Green Fluorescent Protein, and the Orange fluorescent Protein from the kusabira-ish coral, both from available plasmids. Muscles contract when nerves impulses lead to Calcium concentration increases in muscle cells. The interwoven fibers are pulled together by trillions of bio-nano-bots, after Calcium unlocks the blocking-bot. By using PCR to read out the spaced DNA sequence of Human DNA and the fluorescent proteins, and using some Phage proteins to join the DNA strands into a circular plasmid, we can fool Bacteria into reading the fused instructions, and build our bio-nanobot-sensors for us. The sensor works by the shape-changing effects of Calcium on the sensor, and translating this to a change in color! So, this bio-nanobot-sensor should change from glowing green to orange (or vice versa?), as the amount of Calcium in a solution increases.

    $5 Polymerase Reactor Update:

    I've also update the PCB and Schematics, so now it uses surface mount components on a single-layer board! That should save a few more cents!

  • CSI: Hackaday

    2 months ago • 0 comments

    I've just uploaded my 5 minute video, hopefully completing the last entry requirement for this stage of the competition! I've got my fingers crossed, and I'm really hoping I haven't skipped a vital competition rule.

    Biotech in Action

    In the video, I've show how my Polymerase Chain Reactor works, how it compares to what's out there, and hopefully shown its innovation and connectedness. What I've also shown is the power of molecular biology.  In the demo, I've demonstrated how DNA profiling can identify a person from the DNA evidence that everyone leaves behind wherever they go.

    DNA profiling can be used to identify people by their DNA, and I've used a method based on some STR's, which are segments of DNA that vary in length between individuals. By taking samples from many people, and comparing the results of a sample of unknown identity, we can match that sample to our database.

    Of course, to be relatively certain, you need to measure many different STR regions, as the variance of any one particular STR is not-so-high. Usually, about a dozen or so are used by the FBI or Interpol.

    I just used one, called TH01, which is used by both of those agencies. That's nowhere near enough to identify a person usually, but I cheated :)

    I asked for DNA sample from a bunch of friends, and did a TH01 STR analysis on all the samples. Many samples looked identical, but some were identifiable. So, I just used the 4 there were the most clearly different, and used them in the demonstration.

    Besides the PCR machine, the only lab equipment needed for such an experiment is a centrifuge and a gel electrophoresis system. Both can be made at home, and make a fun and cheap weekend construction project.

    It's a great proof-of-principal, but I have something really great planned next, for the next round of the competition. Are you ready for some Gene Hacking?

View all 18 project logs

Discussions

davedarko wrote 2 months ago null point

That acrylic case looks awesome! Have you thought about using a smaller/cheaper atmega? Or even an attiny2313?

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David wrote 2 months ago null point

The $5 PCR machine could benefit from switching to an ATtiny, saving about 50 cents, but I could only use an ATtiny1634. That's because the code is already over 8K, and I need two PWM's to control the heating elements, and only the ATtiny1634 hits both of those requirements.

Because I need 3 PWM's for the better PCR machine, I can only use an ATMEGA. The ATMEGA168 is only a tiny bit cheaper than the 328 version, and as I'm already at 14K of code, so if probably safer to stay with the ATMEGA328P as I will be adding more features in the code as the project evolves.

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davedarko wrote 2 months ago null point

Wow, 8K? When V-USB is 2k, what is the rest? I'm just interested in your design decisions, hope you don't mind me asking - I don't want to sound like an average HaD blog commenter ;) It's surprising how big code can be, especially when your idea sounds so simple (that's what I like about it, it's brilliant). Serving two or three PWM signals by hardware or software and reading out two or three analog inputs does not sound that heavy. There is a softPWM library if you need more PINs with PWM. But anyways, great work, great concept - good luck for the prize!

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David wrote 2 months ago null point

I can't reply to your new comment directly, theres no threading in the comments it seems...

Anyway, the code is up on the Github site for you to examine, but what I use is the PID library (https://github.com/br3ttb/Arduino-PID-Library/), and the HID-serial library (https://github.com/rayshobby/hid-serial). Using those two prewritten libraries means my entire code is under 100 lines :)

I do have a dozen or so ATtiny841's ready to go, and the code is only a *tiny* bit over the 8K limit. If I optimised the code and removed the bootloader, and programmed the chips with my AVR ISP Mk2, I could probably get it done. If I make the next round, I will try!

However, I am not familiar with direct AVR programming, and going that route would mean leaving my nice safe Arduino environment, as there is no Arduino core for the ATtiny841 available yet.

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davedarko wrote 2 months ago null point

everything seems to be in order :) I got used to it, no threading needed in a linear conversation anyway...

okay, I never noticed that you are still using the arduino basis, I've played with V-USB once and always had to program my avr's with an usbasp programmer so I never thought of that. I've checked your code and was even more surprised about the size but never noticed the file ending with pde.

Beautiful case, can't take my eyes of it :)

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Jasmine wrote 3 months ago null point

Hello David, your project info is looking good, but please review your documentation to ensure it has everything we require for it to be considered for the next round of The Hackaday Prize.

By August 20th you must have the following info on your project page:
- A video. It should be less than 2 minutes long describing your project. Put it on YouTube (or Youku), and add a link to it on your project page. This is done by editing your project (edit link is at the top of your project page) and adding it as an "External Link"
- At least 4 Project Logs
- A system design document. Please highlight it in the project details so we can find it easily.
- Links to code repositories, and remember to mention any licenses or permissions needed for your project. For example, if you are using software libraries you need to document that information in the details.

You should also try to highlight how your project is 'Connected' and 'Open' in the details and video.

There are a couple of tutorial video's with more info here: http://hackaday.com/2014/07/26/4-minutes-to-entry/

Good luck!

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daveatfernie wrote 4 months ago null point

Progress certainly has moved on but now resembles the LavaAmp PCR machine :)

http://lavaamp.wordpress.com/

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David wrote 4 months ago null point

Interesting! The principle seems very similar, but that's not surprising. Once you start thinking about convection for PCR, the idea for a closed loop system becomes obvious :) Phil Howard came up with a similar idea, outlined in his comment below.

After a quick look though, a few points jump out:
- The circular design of the heaters is much harder to fabricate for DIY'ers.
- Attaching the tube to the outside of the heating element means the tube has to be a precise length to be in good contact (with my design, the tube presses outwards onto the heaters, and slack is used up in the corners, i.e. 5mm here or there isn't an issue.)
- The straight sides means I can use very cheap power resistors as heating elements. I guess by using wider aluminium heat spreaders, I could also PCR multiple samples like the LavaAmp, but thats not my goal.
- The heating element is fixed in a horizontal position. I think (and am currently testing the theory), that you can alter the cycling velocity of the fluid by changing the angle of the plane of the heaters. i.e. when they are aligned vertically, you get the fastest speeds, and near horizontal the slowest. That way you can alter the extension time, and thus PCR longer targets.
- LavaAmp seems to be vapourware, as http://lava-amp.com is down, and the blog hasn't been update since 2010
- Lastly, its not Open Source hardware and software. You can download my schematics and code right now, and build your own Polymerase Chain Reactor :)

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davedarko wrote 4 months ago null point

something went wrong with the formatting, I guess there is a break within the table.

And congrats to your working setup!

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David wrote 4 months ago null point

OK! all fixed now I hope.

Sometime today or tomorrow, I will upload the schematics and source code, so that other people can build the v0.2 prototype. That should be enough to verify that it works, and help identify any potential flaws or improvements in the design.

I have already moved on to using a single ATMEGA328P using V-USB to save the cost of a FTDI chip, but another option is to build a DNA Replication shield for the Arduino. The Arduino Uno already has the microcontroller, 3.3V converter for a reference voltage, and the USB interface I need. Any opinions? Would this be better than a more expensive standalone system?

Hopefully this is the kick the DIY BioHacking need to go mainstream. If I win the Hackaday prize, or make it to the top 3, I will next design a super cheap Gel Electrophoresis and Incubator system. That should be enough hardware to bring Recombinant DNA technology to the classroom and Hackerspace.

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Phil Howard wrote 4 months ago null point

Could you use a convection tube to control how the fluid flows? Maybe even a double helix heat exchanger, where the fluid flows up one helix, round a U and down the other.

Creating a more complex shape might permit a series of changing temperatures, largely by winding around warmer or colder water. A simple version would run back and forth between hot and cold sides in the right ratio to set the temperature.

Again it's all driven by convection so only the shape is necessary.

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David wrote 4 months ago null point

Yep, that's what I have in mind, but somewhat more straight forward.

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daveatfernie wrote 4 months ago null point

I'm also interested to see the viability of the project. I have built PCR instruments for the last ten years and usually the effort is put in to have homogeneity in the tube to ensure that the product has amplified properly. I could see the tube containing a lot of primer dimers. How are you intending to test the DNA once it has been amplified?

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David wrote 4 months ago null point

I'll PCR test fragments of various lengths and with various primer Tm's to test see if the principle is sound, and check by seeing if I get good gel bands. Then I'll clone some the fragments into vectors for sequencing, to make sure I'm getting real results. The idea isn't to have a general purpose lab PCR machine, it's to get a cheap machine for schools and hobbyists to try PCR, without having to spend hours slaving away in front of water baths.

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davedarko wrote 5 months ago null point

How long should the temperature transition times be? I don't think water will cool off that fast so you have to pull it out some how? Is it a crane which dips a cocktail of DNA and polymerase into hot water and different heights above the boiling pod? I'm just letting my mind spin here... interesting project anyways!

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David wrote 4 months ago null point

Sorry for not replying sooner! The times used in a standard PCR thermocycler are all most about the heating and cooling times. Standard 'fast' protocols use 20 seconds denaturing, 20 seconds annealing, and about 30 seconds for each thousand base pairs of target you want to copy. But, lab-on-chip devices that can heat or cool tiny specks of fluid seem to run nearly 10 times the speed. I guess a few seconds each for the first two steps, then 30 seconds per kbp is the best you can do?

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Insapio Limited Company wrote 5 months ago null point

Interested in seeing where you're going with this! Kary Mullis is my hero. Plus, hard to beat $1.

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David wrote 5 months ago null point

Sorry, but I have had to raise the price to comply with the competition rules. However, now there will be temperature and time tracking. It things get really complicated, it may even reach $10, but I'm trying my best!

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