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Autobots Assemble!

A project log for Electric Car Conversion

Converting a 1993 Honda Del Sol to electric using the guts of an electric forklift

james-hobsonJames Hobson 01/15/2014 at 02:070 Comments

Now that we have a car and a motor, we need to fill in the gaps. First off is coupling the motor to the original transmission of the car.

In machine shop class I replicated the spline pattern found in the pump motor -- first on the lathe.

Then on a mill with a rotary index.

It fits!

We made a temporary plywood spacer for the transmission, and from that, an aluminum cover plate. 

From there it was just a matter of installing everything.

Almost ready for its virgin test drive! But wait -- it's cold out, and we don't have a heating system!

Is that a kettle element? Attached to the heating coil? Yes... yes it is...

We were lucky enough to receive these old 6V batteries from our school Conestoga College -- They aren't the greatest, but good for testing!

Next up the finishing touches, and the first test drive!

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