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From IKEA Moppe to 3D Printer

I've taken a IKEA storage box (Moppe) and turned it into a CoreXY 3D printer

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I wanted to make a 3d printer for so long and never got around to actually make one. Sure there were some attempts in the past but never non of these produced a part that was actually useful.

So... where do you start? for me it started with the frame. One day I was looking around in the attic and found a old IKEA storage box (called the Moppe). This had the dimensions I had in mind and was stable enough basis.

There are many sorts of 3d printers out there and my first thought was to build a Ultimaker kind of printer where the and I started with a prototype to test how this would work.

After a while of playing around with this I ran into a 3D printer setup called a CoreXY and I really loved this.

One of my earlier projects was a CNC mill so obviously I wanted to use this to create the parts for my 3D printer. For the last year I use Fusion 360 to do both the CAD and the CAM.

First I milled the parts from 5mm triplex before creating them from aluminium.

I ordered a E3D style knockoff extruder from Banggood and created a clip to mount it out of some delrin I had laying around.

The wooden parts proved that all the measurements were correct so I started created the same parts but now from aluminium.

Before connecting my RAMPS (1.4) board I tested the setup by rotating the stepper by hand.

With the X and Y axis in place it was time to create the Z axis. So starting up the Fusion engine again...

The last thing the do before the first test was to mount the filament roll on the side and hook everything up to the Ramp board.

So...its time for the first print.....1, 2, 3 go....

O, not really the result I was hoping for :) Fixed some settings the the Marlin firmware, adjusted the temperature to 185 (printing PLA) and started a bit closer to the table this time and .....

That's more like it. Although this print looks this a couple of thing I needed to tweak. One things that went wrong was that when I was doing more small prints straight after each other the filament sort of crumbled up in the extruder. A quick google learned that I was missing a fan on my j-head that keeps the top part of the extruder cool. Since now I have a 3d printer a printed my self a 30mm fan duct.

Also I needed a way to level the table. To do this I added 3 bolds and springs.

There are still a couple of things that I need to add (switches, leds, auto levelling, etc...) but for now I finally got my self a 3d printer and I'm a happy maker :)

IKEA_Storagebox.jpg

The original storage box from IKEA.

JPEG Image - 14.54 kB - 08/02/2016 at 15:34

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  • Keeping it cool

    the.wretch11/13/2016 at 14:23 0 comments

    I learned that when you print small parts an additional fan is required to cool the part down as quick as possible. After many iterations this was the design I came up with.

    I printed this in three parts: the main body to hold both fans, the nozzle and a strain relief for the wires.

    And here is the final result with everything attached to my printer.

  • Printing laptopless

    the.wretch11/12/2016 at 22:08 0 comments

    In the last couple of months I've done some modifications to my 3D printer. First thing I added was a LCD with rotary encoder, having the printer attached to my laptop, which was not very convenient since prints can take hours and I only have only laptop. To mount the LCD I used my CNC to mill a small housing that fit on the front of the printer. To finish this off I added some switches to for the LEDs and fans and used my laser to etch some text.

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nidkid.blackmoon wrote 11/07/2016 at 04:38 point

I figure you already realize this, but that Bang-good hotend is not a J-head, instead it's an E3D style knockoff.  I would recommend that you replace the heatbreak and nozzles at least with E3D parts because they are better machined and more consistent.  This only works if the nozzle is M6 threaded and the heatbreak is M6 (V5) or M7 (V6) threaded.  

I'm mostly commenting since I know the J-head folks are really torqued about poor copies like that ruining their reputation (especially since the design isn't anything like theirs).  Real J-heads should be bought from Hotends.com or similar dealers, while other hotends should be bought again, from original developers or authorized retailers, since the quality is very hit and miss.  

Sorry for all the negativity in your first comment.  It does look like a really cool project, and I can see how it seems to be meant to be done on the cheap, while the results so far look OK.  

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the.wretch wrote 11/12/2016 at 21:54 point

Thanks for your feedback. The next time I need an extruder I'll order a proper one. For now, while I'm still in the experimenting phase, this one will do the trick. I've modified the text and replaced the J-head reference with "E3D style knockoff" :)

  Are you sure? yes | no

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