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Lily Power Pods, TEG + Concentrated Solar

Thermal Electric Generator from concentrated solar, designed to float in water, small scale power anywhere in the world.

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This project is a submission for the energy harvesting challenge. My local area is heavily surrounded by over 600 miles of water ways. This device combines three separate ideas. First being solar oven absorption , Second Concentrated solar and Third " TEG" Thermal Electric Modules using Seebeck Effect current generation. Having power harvesting in a pretty package means it can exist in places electronics and wired power normally cannot go. Lakes, rivers, hunting, off grid camping trips and even float these in the water fountains or in pots of water by park benches. This project is a way to bring concentrated solar to a to everyone with the access to the tools to make them. Version one is only designed for 1 TEG unit as proof of concept. It will generate 1-3.5 volts depending on sunlight. However version 2 is designed to collect and heat 9 TEG units. Scaled up from 60 mm center to a 6 inch center. In version 2 the petals and center must be printed separate assembled.

The inner workings of the Lily Power Module

This is a solar concentrated thermal collector. The light hits the petals which reflects towards the center of the flower frame. The center is a flat black solar collector that can reach a couple hundred degrees in a few minutes. In between the collector and PLA frame there is fiberglass cloth layers that protect the plastic frame from heating up and melting. In the center stacked 1/4" plates with thermal adhesive in between transfer the collected heat to the bottom. On the bottom of the frame is where any TEG modules are adhered. Around the edges they are sealed off from outside water or air with silicon adhesive. Finally there is the last plate on the bottom of the TEG modules that a heat sink may mount to. In my case I am using a 125 watt rated copper pipe heat sink that transfers the heat into the water below the Lily power generator.  in total the heat is collected, passes through the thermal transfer tower, through TEG generating electricity and dissipated through  the aluminum to water heat sink.

Non functional pieces - there is a 1 inch thick disk of foam acting as a lily pad to float the flower frame just above the water surface. The heat sink below the water acts as a weight that keeps the pad constantly upright. From the TEG the red and black DC wires leave to a outside location to a dc to dc power inverter to power a phone by 5 v usb.

2018-07-14 14_07_06-3D design 12 petal no supports _ Tinkercad.png

topview 3d representation of the head collector and the heatsink on the bottom. I will not draw the details as it will take forever so no good reason.

Portable Network Graphics (PNG) - 243.62 kB - 07/14/2018 at 18:12

Preview

2018-07-14 14_06_25-3D design 12 petal no supports _ Tinkercad.png

3d representation of the head collector and the heatsink on the bottom. I will not draw the details as it will take forever so no good reason.

Portable Network Graphics (PNG) - 96.28 kB - 07/14/2018 at 18:12

Preview

2018-07-14 14_04_43-3D design 12 petal no supports _ Tinkercad.png

3d representation of the head collector and the heatsink on the bottom. I will not draw the details as it will take forever so no good reason.

Portable Network Graphics (PNG) - 201.51 kB - 07/14/2018 at 18:11

Preview

24 petal lily reflector.stl

This is the newest model as of 7/11 . It has three sets of petals and varrying agle to reflect light at the center about 4-6 inches above the center depending on the angle of the sun.

Standard Tesselated Geometry - 4.81 MB - 07/11/2018 at 14:06

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12 petal flower.stl

18 petals, 12 reflective to center collector. Print in any color but the inner face must be ccovered in mylar reflactive film

Standard Tesselated Geometry - 2.20 MB - 07/11/2018 at 13:54

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View all 13 files

  • 5 × TEG Thermal Electric Generator Seeback module this uses hot / cold temperature transfer to generate voltage.
  • 18 × PLA 3d printed reflectors These are curved reflectors I am using to focus sunlight heat energy onto the center heat collector
  • 1 × DC to DC converter regulate voltage, step up from low voltage to 5 volt and usb output.
  • 1 × CPU heatsink, $10 on amazon this is the cold end that is submerged into water to attract heat transfer through the seeback modules.
  • 4 × 1/4" aluminum plates heat transfer medium

View all 9 components

View all 23 project logs

  • 1
    Print the Lily frame and petals from PLA or ABS

    print the lily

  • 2
    Clean up any buggars and filament hairs
  • 3
    measure the size of the teg and make a cutout in the lily frame

View all 12 instructions

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