A Brochure of design goals for the project (which are no where near complete):
Work so far:
As a first step I built a Port-Hamiltonian simulation framework in MATLAB, in order to teach myself the low-level math/physics. It turned out to be extremely slow, and so I could only use it for 2D sims. Here is my first attempt at a low-cost heuristic based stabilization controller (very Monty-Python-esc I know).
More recently I've moved to an articulated body Featherstone simulation framework in MATLAB. Here is another even simpler heuristic based control scheme:
Eventually I'll work on efficiency and stability, but for now this does have the advantage of being naively extensible to arbitrary N-Jointed x N-Limbs without a training period. My next steps are to progress more on the hardware end in order to test any controllers on actual hardware.
On the hardware end, I made many many early mistakes, including under-sizing motors and components. I created a small 3d-Printable 9:1 planetary gearbox that overlays each motor which fixed that issue:
Here is a video of an early prototype leg:
The cable design turned out to be very difficult to work with and produced unnecessary strain on the motor housing, so I moved to a belt/gear design even though it adds weight. The 9:1 planetary 3d-printed gears also needed a redesign to produce better printer yields. The next iteration included more robust components, though it's far from a final design. Producing such small parts in order to try and conserve weight and size means I'm always finding new bottlenecks that need to be fixed.
My current learning/fumbling is focused on driving the BLDC motors, I'm currently experimenting with ODrive, though its form factor will require more redesign.