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Soldering sandwich jig

A simple jig for keeping the components in place on a perfboard.

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When I&apos;m using perfboard, i like to design the layout of the components directly on the board. When the entire circuit is laid out, there&apos;s no easy way to turn the board for soldering. Inspired by a rack Bigclive used in a video (<a target="_blank" rel="noopener noreferrer" href="https://www.youtube.com/watch?v=wO192EU4BGQ">https://www.youtube.com/watch?v=wO192EU4BGQ</a>), I made this jig.<br><br>The idea is quite simple. Use a perfboard the same size as the one the circuit is on, as a holder for the foam. Use standoffs so that the foam is pressed enough to keep the components firm. I have cut some corners in the foam, to keep it in place. Hold the two boards in one hand, while screwing the board with the circuit on. <br>As the pictures show, even though there seem to be a gap above the TO-220 package, the socket still have its short legs through the board.

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Dan Maloney wrote 03/11/2020 at 16:51 point

I like this idea! Only question is: will the foam stand up to soldering temps? If not, maybe covering the surface of the foam with some Kapton tape would help?

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Morgenkaff wrote 03/23/2021 at 16:43 point

Sorry for the late reply (remember to update your mail in all the communities..).
I haven't had any problems with melting foam, yet. Have tried TO-220 packages, which I believe is the package that gets the hottest, of the ones I use.
But yeah. kapton tape, or maybe a foam that can take more heat would be a solution. Foam of active coal comes to mind there..

And thank you!

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