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PCB assembly checklist

A project log for BlueRetro

Multiplayer Bluetooth controllers adapter for retro video game consoles

Jacques GagnonJacques Gagnon 09/22/2020 at 10:180 Comments

Finally done testing and reworking the PCB v1.1 . The PCB design is good, nothing need to be change. The new ESD array chips I used are a lot easier to work with. In any case the next batch will be assembled by professionals. I will keep those boards for my own personal tests.

I followed the following checklist while testing and reworking the boards. It's very helpful to not forget any step!

ItemsNotes
Check for short between supply and groundVBUS_C, VBUS, 3V3_USB, 1V8, 3V3
Check U2 alignment and pin shortVisualy with magnifying glass.
Check U3 for short.Make sure 3 pins are not short with multimeter.
Check U4 for short.Visualy with magnifying glass.
Check U6 for short.Visualy with magnifying glass.
Test USBValidate LED is on and that PC detect both UART. In FT-Prog utility validate EEPROM is detected.
Check U7, U10, U11, U12, U13 for short on internal side.Check with multimeter on ESP32 side.
Check U7, U10, U11, U12, U13 for short on external side.Check with multimeter on connector contacts.
Check U1 for short.Check with multimeter between each adjacent pins.
Check U7, U10, U11, U12, U13 continuity between connector & ESP32. Use multimeter to measure resistance. Should 100 Ohm.
Program ESP32 via USB UART.Place jumper on TX & RX on UART header. Place power jumper on VBUS.

Validate programming is done without requiring any press on switches. Check USB TX & RX LEDs. Validate Green power led is ON.
Test SwitchesHold reset switch, validate error LED is on, release reset and validate error switch goes off. Press Boot switch and validate message appear in UART logs.
Test JTAGProgram JTAG FW & populate JTAG jumpers. Test connection.
Test SD card.Reprogram regular FW, insert SD card & validate no error in logs.
Connect 7 Bluetooth controllersMake sure radio is working fine.
Try will all supported systemsTest with DC, Saturn, N64, NGC, NES, SNES & JVS.

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