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1kW Solid State Peltier Heat Pump

Primary/secondary water loops & 12 peltier units with a 0-30°C set-point.

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The purpose of this project is to create a device that can pump 1kW of thermal energy between two separate loops of water.

The primary loop of water is the hot side and acts like any water cooling system. It has a pump, reservoir and heat exchanger to the air of about a 100W. However, there is also a front panel bulkhead port to allow the water loop to travel to larger radiators or (and here's the fun part) just have a continuous source of cold water from the tap flow through.

The secondary loop of water is thermally connected to the primary loop of water via two sandwiched "cold-plates" with 12 40mm Peltier heat pumps in the middle (a 1 kW heat-pump). Combined with the temperature controller, this allows me to set the desired temperature of the secondary water loop. The targeted range so far is 0-30C.

Once everything is up and running I should be able to practically dissipate over 500W with inlet coolant temperatures to the thermal source at 1C.

Both loops have a temperature/flow meter (with alarms) and there is another cut-off temperature controller watching the maximum temperature on the primary water-loop (pump is rated for 65C) that can cut the Peltiers/alarm).

I just wanted to do this for fun.

It also cost a LOT, so parts will be purchased very slowly and assembly will lag behind. Also, the parts list is mostly accurate (it's hard to be sure when you don't have most of them).

InletOutletMount.STL

Front panel for bulkhead G1/4".

netfabb - 20.79 kB - 01/12/2021 at 06:05

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PipeSupport.STL

Holds up the tubing.

netfabb - 27.62 kB - 01/12/2021 at 06:03

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HeatBlockMounts.STL

Little flat feet for adhesive. Can't use the adhesive directly as it's thermally conductive.

netfabb - 684.00 bytes - 01/12/2021 at 06:03

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HeatBlockMidClamp.STL

Clamp the plates together in the centre.

netfabb - 17.07 kB - 01/12/2021 at 06:03

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HeatBlockEndClamp.STL

Wrap around the ends of the cold plate to really clamp it together.

netfabb - 17.27 kB - 01/12/2021 at 06:03

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View all 29 components

  • First Loop Now Done-Done

    David Scholten2 days ago 0 comments

    Just finished up making the first loop "permanent".

    Found a smaller diameter pipe to interface with the heat block and I wired in the devices in their final positions. I ended up going with oversized linear 5V regulator modules for the monitoring panel at the front:

    This whole section runs off of its 12V supply and their is a single little relay available to patch through some logic to the final external power supply. Depending on the control configuration of the supplies (for the peltiers), I may need some more relays for interfacing.

    There is also now a 4-switched power-board that I intend to run:
    -->Loop 1 @ 12V
    -->Loop 2 @ 12V
    -->Cooling fans @ 12V (just for low power loads, serious stuff pipes to external heat dissipation or buffering)
    -->Main 1kW power source (with logic interface for on/off I hope).

    On the way in the mail are:
    -->Power supplies
    -->Piping
    -->2nd Heatblock
    -->12x peltiers

    Slowly but surely getting there. I'm also concerned about the galvanic corrosion between the copper (which everything is made of) and the heat blocks (only available in aluminium at that size). However, the copper is almost all coated and and permanent installation that has time to start significant corrosion I'd be able to use an anti-corrosive coolant I imagine. Still, I'll try to make sure the aluminium blocks are "removable" just in case and won't trap them in place.

  • First Loop Done'ish

    David Scholten10/29/2021 at 10:57 0 comments

    Stuff has arrived and more assembly has happened:

    I have almost everything required to complete the cold side loop except for a way to mount the higher diameter pipe to the heat block. I've had some ideas, but I'm just not sure yet. I'm not sure how permanent blutac is.

    Still not sure how to practically obtain something safe that can provide 0.5-1kW at 12-48V. 

    I think I'll start some wiring next and get the water going in a way that will stay in the pipes.

  • Back on the project!

    David Scholten09/02/2021 at 07:56 0 comments

    Starting to order something new each fortnight.

    Slowly but surely...

  • Out of Stuff to Assemble

    David Scholten01/20/2021 at 10:19 0 comments

    That's it, I'm all out of stuff to assemble. Now I'm waiting on more money for the pump, flow meter and then heat blocks to allow proper placement of the pipes. 

  • The Parts So Far...

    David Scholten01/17/2021 at 04:27 0 comments

    I originally bought/printed a set of expected parts that I knew would be used regardless of any redesigns. They have since arrived:

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David Scholten wrote 2 days ago point

Now there is!

Just realised the pump I was sent is the 300mA version and not the 1.3A version and it's way to late to do anything about it...

Anyway, the second loop can have the 1.3A version and if that doesn't create leaks, I'll replace the first one too.

  Are you sure? yes | no

manta103g wrote 10/22/2021 at 21:24 point

no comments yet ?

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