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Getting Started

A project log for Tyco Trucking US-1 Resurrection

This is documenting my journey getting a getting and old Tyco Trucking Set up and running with my kids.

mike-turveyMike Turvey 02/15/2021 at 16:460 Comments

This whole project started when my brother decided that my kids needed a vintage Tyco Trucking US-1 set for Christmas.  We live in different states, so he decided to order a bunch of stuff on e-bay and have it shipped to my house.  A few days before Christmas, I started going through the stuff he had ordered, and realized just how much was needed to get these up and running.  

The main things I ran into at first were:

Luckily, there are solutions for all of these. 

Oh, and there's one more big issue.  Early versions of the cars were made with brown gears.  Later versions used white gears.

The brown gears are awesome.  The white gears, however, haven't stood the test of time so well.  Most of them are cracked.  I went looking for replacement gears and couldn't find anything.  So, this being 2021, I opened up some CAD software and went to work.  I'd never designed gears before and designing mating worm and spur gears was an interesting challenge.  A few weeks later, I got these back from Shapeways:

For about $20 including shipping, I now had 9 new gear sets.  And as it turns out, these work really well.  I've been using them in a few cars for about a month with no issues.  You can find the STL here: https://www.prusaprinters.org/prints/55302-tyco-trucking-us1-gears

As a side note, before I got these back from Shapeways, I saw that someone else has designed replacement gears and is selling them on e-bay.  It's good to see alternate options out there and others keeping this awesome toy working.

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