Upgrading to the Raspberry Pi Zero 2

A project log for ZeroBug - DIY Hexapod Robot

3D Printed Micro-Servo Hexapod

maxkMax.K 11/20/2021 at 22:150 Comments

While I appreciated the small form factor, the performance and boot times of the Raspberry Pi Zero had always been bothering me. When the upgraded Raspberry Pi Zero 2 was announced a few weeks ago I immediately knew this would be perfect for my hexapod. Not only would this speed up the boot time but also enable some new features that were not possible before. 

The Raspi Zero 2 now features the same quad-core CPU as the Raspberry Pi 3, just under-clocked to 1GHz. Even with the cores slowed down, the new board draws a quit lot more power. Tom’s Hardware tested the power consumption in their early review: Under stress, the current draw rises from 260mA to 370mA. This meant that although the dimensions and ports stayed the same I still had to make some changes to accommodate for the new single board computer. 

When the hexapod is powered by a 6V-battery, a voltage regulator supplies 5V to the Pi Zero and to the 3.3V-components. I chose a Microchip MCP1825 with 500mA output current which was more than enough at the time. To be on the safe side, I now decided to replace the LDO with a 1A DC/DC converter by Pololu. I still have to test wether this was really necessary. 

Originally I planned to fit a camera into ZeroBug for streaming video. But as the Raspberry Pi Zero was already struggling with the controller inputs I decided against that. Now with the more powerful Pi Zero 2 the camera would not be a problem anymore. 

I settled for a camera module by Pimoroni that integrates the 22-pin camera connector. After soldering an extension to the cable I stuck the camera directly to the gripper servo of the robot.

The new Raspberry Pi Zero 2 worked right away with the same SD card image. But then I noticed a problem: After moving the servos for more than a few seconds the Raspberry Pi reboots itself. The reason for this was quickly determined: When some of the 20 servos are moving, the battery voltage drops below 3V. The old Raspberry Pi Zero was more forgiving in that regard. I solved the issue by including a 1.8mF electrolytic capacitor on the input of the 5V DC/DC converter. The existing diode ensures that the capacitor only buffers the logic components and not the servos.

With the capacitor in place ZeroBug ZeroBug now only needs a few changes to its software to enable the camera stream. For this I installed mjpeg-streamer and created a batch script that starts the stream. By adding a line to the etc/rc.local file the script is executed during boot up. The web-UI was already prepared for embedding a stream element, so there is nothing more to do than uncommenting one line in the html. You can have a look at the updated code on Github:

The video streams is a fun addition to the hexapod and together with the processing power of the Raspberry Pi Zero 2 there are many possible applications. Amongst others this includes face tracking and autonomous navigation. Maybe the servos can even be controlled by the Raspberry Pi directly which would render the STM32 unnecessary.