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Problems with the circuit

A project log for Junk Box Metal Detector

Can I build a working metal detector from what's in my junk box?

zaphodzaphod 08/09/2021 at 23:030 Comments

There are two major issues with the circuit (and a bunch of minor issues):

  1. BFO/sense oscillator coupling
  2. amplifier loading of the mixer

BFO/sense oscillator coupling

ideally the frequency of the BFO and the sense oscillator would be completely independent, however, the two circuits are built close together and share a ground node, and so some amount of coupling is inevitable.

The physical compactness of the control box means that coupling is inevitable
when there is enough separation between the BFO (yellow, 123.53 kHz) frequency and the sense oscillator (red, 119.86 kHz) frequency the two oscillators run independently (note frequencies are lower than quoted in the previous log since the 9v batter used for this measurement is almost dead)
when the BFO is tuned to a frequency close to the sense oscillator the sense oscillator locks onto the BFO frequency, both exactly 119.56 kHz, which is slightly lower than the sense oscillator's free running frequency of 119.86 kHz.

This coupling is mitigated by the decoupling capacitors on the 555 timer's power rails, but as you can see in the fig above, the sense oscillator does still lock onto the BFO when the frequency difference is small. This is a problem since it means that the frequency difference between the BFO and the sense oscillator can't be minimized arbitrarily,  and since it's easier to hear an e.g. 10% variation in audio frequency when the tone is low pitch than when its high pitch this effectively means that the operator's ability to discriminate between a hit and a miss is diminished.

Amplifier loading of the mixer

This is pretty dumb, but basically the way that volume control is implemented is by changing the size of a voltage divider that feeds the amp. This changes how the mixer is loaded, which in turn causes the mixer products to shift in frequency by a couple hundred Hz, which effectively means that adjusting the volume also throws the device out of tune. In practice this isn't too annoying to deal with, since it just means that you have to set the volume first, and then tune the device, but it sure is sloppy design work.

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