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A project log for Repurposing an Accom Axial Control Panel

Turning an obsolete video editor console into a mothership-sized keyboard + trackball + stream deck

noughtnautnoughtnaut 09/12/2022 at 08:161 Comment

# 2022-08-22 First look

I've taken the thing apart, mostly in order to clean it and identify its components. I had a bit of trouble getting the jog wheel off, as it's fastened to the rotary encoder by two deep-set 1/16th-inch hex screws -- and nearly all my tools are metric. I got it off, but now it's not very tightly affixed. No matter.

Enclosure stripped bare
Enclosure stripped bare

Wowza, that thing is solidly built! The enclosure is bult of 4mm aluminium sheet that seems to have been either laser cut or machined; the way that the blue-tinted plastic sheet covering the display is recessed from the inside makes me think at least that opening was machined, so probably the entire thing. The sides are solid 10mm aluminium that've been machined to mate with, and welded to, the edges of the sheet metal. Also welded to the enclosure are a significant number of stand-offs for the circuit boards as well as the trackball brackets which also has mounting screws flush welded to them. The plate covering the bottom and back is 2mm aluminium sheet with ventilation louvres. To this plate an angled recess has been welded which holds the sockets for power and communication.

While I had the enclosure stripped of its components, it occurred to me that I could take the opportunity to give it a new paint job. But nah, I'm going to keep the original look to retain the Accom and Axial logos, in spite of the scratches (err, I mean, to preserve its patina).

As for the guts, there are four separate boards:

Guts, annotated
Guts, annotated

tied together by a 34-line ribbon cable.

The circuit boards are all double-sided, single-layer, and obviously bespoke; curiously, some are dated 1991 and some 1994. Thankfully, the components are regular off-the-shelf items, which makes it easy to obtain datasheets:

Ports on back
Ports on back
Internal power connection
Internal power connection

Main power was delivered through a 6-pin XLR socket on the rear, internally wired to a Molex connector.

Discussions

Torben Gundtofte-Bruun wrote 09/12/2022 at 13:47 point

"solid 10mm aluminium" -- Why so massive; is this meant to be used in a war zone? 

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