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The paintbrush technique for low temp solder

A project log for Assembling dense SMD PCBs - lessons learned

I've assembled many dense(-ish) PCBs with small components (down to 0201) during the last three years. A summary.

christophChristoph 10/19/2022 at 21:140 Comments

I got this tip from someone else when I had to assemble my first 0201 board. It seems a bit weird at first glance, but it works very well!

The Idea

Your solder might come in paste form, but it doesn't have to be in that state when you place the components. You can pick up paste with a soldering iron and pre-tin pad by pad for all components you want to populate. No stencil involved, and you get immediate feedback and control over the applied amount of solder.

How it's done

The pads might look cold and bad after this, but we just need the right amount in the right places for now. Like so:

The footprint at the lower edge is for a FET in DFN1006B-3 (transistor package, about as large as the 0402 next to it), and the solder even bridges two pads (gate and source). All other pads look pretty much like inacceptable cold joints. That's not a problem though, because we'll level that all out with hot air:

Now the board is ready for components:

This sounds very tedious, and somehow it is, but it's worth it and doesn't really take that long with some practice. Now place your components and reflow - the tacky flux will hold them in place:

Some more remarks:

A little test with the multimeter in diode mode confirmed that at least the data lines (ZOE-M8Q's Rx and Tx, LIS3MDL's SCL and SDA) do have contact with the PCB. The rest I'll have to find out in some actual test runs.

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