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G-EDM gapstorm shared on PCBway

A project log for G-EDM

The G-EDM is an electrical discharge machine that supports sinker EDM, EDM engraving, EDM drilling and Wire EDM operations. #Drahterodieren

gedm-devgedm-dev 04/11/2026 at 16:450 Comments

The Gapstorms PCBs are now available on PCBway (project is still in the review process and maybe it takes some days to unlock)  Have fun building and cutting.



https://www.pcbway.com/project/shareproject/G_EDM_Gapstorm_Pulseboard_14dd4341.html



Key Improvements compared to the EVOIII Board:

    PCB footprint reduced to only 99mm x 99mm.

    Some through-hole (THT) components replaced with surface-mount (SMD) versions for easier assembly.

  Integrated Current Shunt:

    Replaced LM358 with OPA350 for improved performance.

    Features two sensing channels: one for current feedback and one for voltage.

    Unlike EVOIII, which connected voltage sensing to the power bus and detected only hard shorts via voltage drops, Gapstorm’s voltage sensing provides fast, linear, real gap proximity detection.

    Requires firmware update to utilize this feature.

    The PCB includes a footprint for converting between gap proximity sensing and bus voltage sensing by unsoldering and repositioning a resistor.


Wiring and Calibration Enhancements:




Power Mosfet Improvements:


Adjustable frequency range up to 100khz is supported by the firmware. In theory the firmware has no problem providing 200khz but it makes no sense and pollutes the CPU too much as there is an interrupt on the rising edge to trigger the readout of the ADC samples. It does skip if there is already a readout triggered but it still is extra load and from what I have seen there is just no need at all for higher frequencies.

The "new thing" as of 11.April.2026 is the Gapstorm pulseboard together with the EVOIII Motionboard. 

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