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DSP PAW

Design, study, and analyze DSP algorithms from anywhere.

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DSP PAW is the Digital Signal Processing Portable All-in-one Workstation, a complete solution that allows anyone to learn about DSP from wherever they have a computer. The project advances DSP education beyond problems and pen-and-paper calculations by enabling access to hands-on learning with real electrical signals.

Users write DSP algorithms in plain C++ within an Arduino-like IDE that includes easy-to-use analysis and debugging tools. The DSP PAW hardware easily interfaces with lab equipment and audio signals, but can also function on its own through its signal generator and signal capture features.

(previously named "stmdsp")

What if DSP education could be hands-on?

Many courses on digital signal processing (DSP) focus on the theory: formulas and algorithms are written out by hand, and solutions are verified through plotting or charting results. In reality, DSP is only useful in the real world – from audio processors applying sound effects, to modems encoding data into radio waves.

A hands-on approach to learning DSP would allow students to see the effects of their algorithms in real time, greatly enhancing their learning. Some courses use microcontroller development boards to achieve this, but that often creates tangents into programming peripherals and configuring pins and clocks that detracts from the primary topic. This also creates dependency on expensive lab equipment to generate input signals and capture the resulting outputs.

What DSP PAW provides

DSP PAW builds on top of a common development board to give students an affordable and versatile DSP platform. This platform connects over USB to any Windows or Linux-based computer running the project’s IDE, creating a portable and feature-filled algorithm design environment.

DSP PAW in action!
(attenuation controlled by potentiometer)

Algorithms are written in plain C++, with a `process_data` function that takes in the input sample buffer and returns an output sample buffer. This allows even novice programmers to enter the world of DSP: see how the below example uses just a few lines of code to create a 2X amplification algorithm:

Sample* process_data(Samples samples)
{
    for (int i = 0; i < SIZE; i++) {
        samples[i] = samples[i] * 2 - 2048;
    }

    return samples;
}

The firmware

The DSP PAW firmware provides the USB and DSP functionality required for algorithm design through the IDE. Firmware programming is only done once; DSP algorithms are received later over USB and managed by the firmware, abstracting microcontroller details away and allowing users to focus primarily on algorithm design.

The firmware is built on top of the ChibiOS real-time operating system. This allows for real-time processing of input signals by the uploaded algorithm for immediate results. Algorithm execution is also “sandboxed”, so the platform can recover from common errors or faults induced by the algorithm.

The hardware

The project’s hardware functionalities are achieved through a custom “add-on” board that is built to be compatible with STMicroelectronics’ NUCLEO line of development boards. DSP PAW currently only supports the NUCLEO-L476RG variant of this product line, but other variants can be added with some effort. In the past the NUCLEO-H743ZI variant was supported, which allowed for high-performance algorithms given its 480MHz processing speed, math co-processor, and 5x available RAM.

The add-on board packs in many features:

  • 0.1” headers and 3.5mm jacks for interfacing with input and output signals
  • Circuitry to protect analog pins and support a +/- 3.3V signal range
  • Two potentiometers that can be used to adjust algorithm parameters during execution
  • A status LED

The software

The IDE provides an interface for writing, executing, and analyzing DSP algorithms. It is written in C++ using the cross-platform wxWidgets graphics library (tested on Windows and Linux systems).

The following features are made available through the IDE:

  • Write, compile, upload, and execute DSP algorithms
  • Configure sampling rate (8-96 kS/s) and buffer size (up to 4,096)
  • Measure algorithm execution time
  • View algorithm disassembly
  • Signal capture: watch input and output signals in real time, or record output signal to a .csv file
  • Signal generator: can source from a sample list, y=x formula, or WAV audio file
  • Included examples for topics including convolution and filters (FIR averaging, IIR echo)

Entirely open-source

All components of DSP PAW are currently released under the GNU GPL version 3 license. Source code and schematics are available from the GitHub project links.

DSP PAW...

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DSP PAW add-on board schematic.pdf

Board schematic

Adobe Portable Document Format - 1.34 MB - 08/20/2023 at 01:41

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DSP PAW add-on board fabdrawing.pdf

Board fabrication drawing

Adobe Portable Document Format - 292.58 kB - 08/20/2023 at 01:41

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DSP_PAW_add-on_board_buildfiles.zip

KiCad gerber, drill file, and BOM export package

Zip Archive - 133.61 kB - 08/20/2023 at 01:40

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DSP PAW Specifications and Requirements.pdf

Supported hardware, add-on board pinout, and specification table

Adobe Portable Document Format - 120.71 kB - 09/11/2023 at 22:55

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The DSP PAW Guide.pdf

Setup guide and algorithm examples

Adobe Portable Document Format - 628.64 kB - 10/08/2023 at 22:07

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  • 1 × NUCLEO-L476RG The microcontroller development board that DSP PAW builds on top of. Other NUCLEO (or Arduino-compatible) boards could be supported in the future.
  • 1 × DSP PAW add-on board The custom Arduino form-factor board with the circuitry necessary for DSP PAW to function. Not available for sale (yet), but all of the design files are available here.
  • 1 × Micro-B USB cable Connects the add-on board to the computer for using the user interface.
  • 1 × Mini-B USB cable Necessary for programming the NUCLEO development board, which may already come with this.
  • 1 × Female-to-any wires, 0.1"-pitch (at least one to use the signal generator as an input) For connecting input and output signals to the 0.1"-pitch header.

View all 6 components

  • First draft of Guide released

    Clyne10/08/2023 at 22:15 0 comments

    To help users get acquainted with the DSP PAW system, I've been putting together a guide that covers hardware setup and shares a few algorithm examples that demonstrate how to use the user interface.

    The first draft is done, including four algorithm examples: pass-through, user-controlled attenuation, moving average, and differentiation. Everything from signal generation to output observation is done through the DSP PAW system -- no external lab equipment needed! More algorithms will be added in the future, along with extra documentation on how to use other available features. This guide ultimately aims to be the one document needed to turn a new user into a DSP PAW expert.

    You can download a PDF of the guide here. The editable document (.odt) version of the guide is available on the repository.

  • Firmware overview

    Clyne10/08/2023 at 22:03 0 comments

    Most of the previous project logs have focused on the DSP PAW hardware and using the system and user interface to test algorithms. However, the firmware that makes this project possible is just as significant as these other portions and deserves just as much documentation. I have just added some documentation to the source code to start, but I will also take this log entry to go over the main components of the firmware and how they work together to get things done.

    C++

    The firmware is written in C++ rather than C. Using C++ actually makes a lot of sense for embedded systems so long as you avoid dynamic memory allocations and some other higher-level features (unless you have made the needed accommodations in your firmware). Classes and objects can neatly package data and functionality together, principles like Resource Allocation Is Initialization (RAII) can make code flow more concise and safe, and compile-time variables or functions can save on precious memory space.

    Even simple features like the "auto" keyword just make your code easier to work with. With the growth of C++ both in general and specifically in the embedded domain, there are less and less reasons to make the change if you are still stuck on choosing C.

    Real-time operating system (RTOS)

    The DSP PAW firmware is built on top of an RTOS which provides the functionality to execute multiple services "at the same time", facilitate communication between these services, and guarantee as best as possible that code will never run behind schedule. "At the same time" is in quotes since the vast majority of microcontrollers are single-core, meaning that simultaneous execution is achieved by switching between different services or execution states at a milli- or micro-second scale.

    The RTOS used for DSP PAW is called ChibiOS. This RTOS has spectacular support for STM32 microcontrollers, is available as free software under a GPL license, and has a great community that contributes extra hardware support and other bits of functionality. It's worth checking out if you have not heard of it before.

    DSP PAW uses ChibiOS to run multiple services (threads) at once:

    • Conversion manager: Manages the ADC and DAC for signal conversions as well as the unprivileged algorithm execution thread.
    • Communication manager: Watches for USB communication and handles incoming commands accordingly.
    • Monitor: Monitors hardware status, uses the add-on board's LED to indicate this.

    These threads use either "mailboxes" or service classes to send messages to each other when necessary. When none of the threads need to be active, ChibiOS enters an idle thread that allows the microcontroller to sleep.

    Unprivileged (and safe) execution

    The algorithm execution thread is unprivileged, meaning it is restricted in its ability to access certain registers or functions. Additionally, a hardware memory protection unit is used to prevent this thread from reaching beyond the memory it is allocated. Finally, a service call routine is made available through the RTOS to allow the algorithm access to just the few firmware functions that it needs to process data (e.g. large trigonometric functions, parameter knob reading, etc.)

    This stack-up of protection keeps the firmware safe from user-loaded algorithms that misbehave. If an algorithm does something that it shouldn't, one of a few handler functions will be executed to clean up the mess, unload the algorithm, and notify the user that something has gone wrong. This means you can continue to use your DSP PAW hardware without needing to reset the microcontroller or worry about bad code causing unintentional damage.

    Hardware abstraction

    ChibiOS (and most other operating systems) include a hardware abstraction layer (HAL) so that your top-level code can avoid worrying about the nuances of your specific microcontroller and peripherals. By using ChibiOS's HAL, the firmware becomes much easier to port to other microcontrollers or development boards. At most, the programmer will need to handle some I/O...

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  • Schematic revision

    Clyne09/23/2023 at 19:23 0 comments

    The latest iteration of the add-on board saw a major step towards a final design that I would feel comfortable selling to interested users. As previous project logs have shown, the design still had numerous component substitutions and circuit rewirings to be made. Since the board's circuits were all brought to an acceptable state I have added these fixes back into the schematic. With a couple of other design changes, I have arrived at (what I truly hope will be) the final add-on board design that is production ready.

    Analog voltage reference

    Despite the effort that has gone into bringing a high-accuracy 2V reference to the add-on board, I am making the decision to return to relying on the NUCLEO's provided 3.3V reference. Firstly, this will eliminate the requirement of removing (desoldering) a jumper resistor from the NUCLEO board. Second, a closer look at the microcontroller's documentation reveals that VDDA should never be less than VDD, meaning the use of a 2V VDDA is technically unsupported (although it has worked well for the prototypes).

    As a final solution, the NUCLEO's provided reference will be buffered to prevent sagging from the add-on board's load. We will also generate a negative reference voltage for use with the input signal circuit; this should both improve input accuracy and prevent the ADC input from exceeding its specified range.

    Input signal circuit

    In the last design iteration the input signal path produced an unstable, oscillating output that required multiple changes to fix. It is still unclear what resistance is driving the second stage's attenuation factor as well as the overall stability of an inverting amplifier with gain less than one. I've redesigned the input path entirely to create a circuit that is well-defined in its behavior:

    The first stage has been modified to use the same Sallen-Key architecture as the output amplifier circuits. The slight loss in performance is outweighed by the reduced design complexity and the non-inverting output that makes the revised second input stage possible. This second stage uses a surprisingly simple voltage divider to achieve both the desired attenuation and offset to the positive voltage range: the lowest input voltage of -3.3V becomes 0V, the midpoint of 0V gives 3.3V/2, and the maximum of +3.3V remains at 3.3V. A buffer takes the result through a final low-pass filter that was added during testing before entering the ADC.

    Other changes

    Apart from these two major changes are the small fixes I made during the prototype testing to stabilize the output signals and a fix for the parameter knobs to use the proper source voltage. I am also switching the two output circuits to use individual amplifier chips; this way, the amplifiers can remain close to the pins that the signals originate from which minimizes noise being picked up by long traces.

    The revised schematic is currently available on a "rev2" branch of the project's repository. I have a lot of confidence in this new design, and look forward to testing it out once I finish its layout and order a few prototype PCBs.

    PS: Self-assembly

    This time around I may also do component assembly myself to both save on cost and to order parts directly from Digikey where I can ensure I get the exact components in my BOM. When I ordered assembled prototypes through JLCPCB, I had to make compromises on component values, tolerances, and even an amplifier choice to make use of the their available stock. By ordering components myself, I'll make sure the resulting prototype is designed exactly to what the schematic calls for.

  • Production and classroom feasibility

    Clyne09/23/2023 at 18:45 0 comments

    The primary audience for DSP PAW is the engineering classroom, where students taking a course on digital signal processing will be using DSP PAW for laboratory or homework assignments to study algorithm design. As the project has grown over the past few months, I now have a better idea of how practical it is to reach this target of classroom use. There are two main factors to consider: cost of the hardware/software and availability of educational material to build a course off of.

    The cost of DSP PAW is intentionally minimal. By being open-source, there is no need to purchase software. By limiting hardware to an Arduino-compatible add-on board, we avoid competition with other development boards used in engineering curriculum. Many microcontroller courses already use STM32-based boards, meaning the NUCLEO board this project uses is either already available to students or could be easily transitioned to by those other courses. The outcome is additional microcontroller experience for students and reduced hardware cost for schools.

    With the add-on board design reaching its final stage, we can make a good estimate on this hardware cost for a classroom of around 20 students. I used Digikey's myList to create a bill of materials for 20 add-on boards, adding an extra line for the cost of the PCB and assembly. The grand total came out to $316.37 USD or just $15.82 per board. This should be a minor expense compared to the "course fees" in the hundreds of dollars that undergraduate engineering courses can often come with. Including the cost of a NUCLEO if necessary only adds $14.60 for a total of around $30 per student.

    Add-on board BOM estimate

    The greater challenge for this project then becomes providing enough educational material to convince professors to adopt this solution. At the moment we offer multiple code examples to show how topics like convolution, FIR and IIR filters, differentiation, and amplitude modification can be implemented. Tools in the GUI can be used to study algorithm optimization at the CPU instruction level. I'm also writing up a guide to walk through using the software with some of these examples that will be made available in the coming days.

    Despite all of this content and documentation, the project is still missing a concrete course outline or some complete laboratory assignments that could truly drive a course. This task will most likely need to wait for an enthusiastic professor that is willing to build up their course around DSP PAW -- something I would certainly be glad to help with. Until then, my plan is to make the add-on board available for anyone to purchase and to see where the project can grow from there.

  • PCB Part 3: Analog output testing

    Clyne09/04/2023 at 16:23 0 comments

    With the input signal circuit figured out, it's time to move on to the output circuits. There are two, one for the algorithm output and another for the signal generator, though both use the same exact circuit. This means we can just test the signal output and copy any necessary changes over to the generator circuit.

    For these tests, I used the Analog Discovery 2 again to provide an input signal and oscillator probe for the signal output pin. The development board will be used with the DSP PAW user interface to execute a "pass-through" algorithm that simply outputs the received signal. If all goes well, the oscilloscope will show matching input and output signals (though the microcontroller's sampling rate will introduce some visible steps in the output voltage).

    Test setup, with waveform generator (yellow) as a signal input and a probe (blue) on the output.

    My first test used an easy 1V, 100 Hz sine wave, shown below. The output signal (blue) is surprisingly clean, though it's offset by nearly one Volt. There is a DC blocking capacitor directly on the microcontroller's DAC output, so the offset should not be there...

    The signal may appear to be inverted, but that's just coincidential. Processing the signal introduces latency that can create this offset; the opamp's filtering may also cause a change in signal phase.

    Orange: Input signal. Blue: Add-on board output.

    We'll take care of the offset soon, but first I was skeptical of the output's clean performance. I changed the input signal to a square wave, creating impulses that had a better chance of causing noise or oscillations.

    Orange: Input signal. Blue: Output signal.

    Those shaded blue areas are spots of noise caught by the oscilloscope. From here, we increase the input signal frequency and zoom in to see some pretty nasty impulses (see below). The output signal is not perfectly matched to the input, but that is just a result of our limited sampling rate.

    Orange: Input signal. Blue: Output signal.

    To fix up this output, we'll go back to the incorrect offset first and then handle the impulse response.

    Output signal offset

    Again, we have a DC-blocking capacitor at the beginning of the output circuit, so any offsets should get absorbed and leave the signal centered at 0V. I took a probe to both sides of this capacitor: the microcontroller-side of course had the DAC output with its 1V offset, but when I switched to the other end of the capacitor, the signal began making its way down to 0V just as we wanted.

    It turns out the capacitor needs some kind of minimum load on it (like an oscilloscope probe) to allow its charge to settle the output at 0V. Further testing found that a 100 kOhm resistor could do the same trick, and the board may be redesigned to accommodate one.

    Touching a 100 kOhm through-hole resistor (grounded via the USB's shield) to the DC-blocking cap (C6).

    The circuit's response to offset is quick now, and fairly accurate:

    Orange: Input signal. Blue: Output signal.

    Fixing impulse oscillation

    Now it's time to clean up the signal. The strange thing about this issue is that the chosen filter design, a Sallen-Key Bessel filter, should not be creating any overshoot at all. This led me back to the filter design application note I worked off of, reviewing the design process with the circuit on the add-on board.

    ...and something came up. Here is a side-by-side picture of the board's circuit (left) and the application note's design (right):

    Left: Add-on board's filter design. Right: Filter design from Texas Instruments (SLOA049D).

    These are not the same circuit, ugh. I attached the feedback capacitor (C5/C2) to the opamp's non-inverting input, instead of between the two input resistors. I have strong confidence that this is our problem.

    To test this, I removed C5 from its pads and soldered one end of the cap to R8 (where R8 connects to R9). I used a small enamel-coated wire to get the other end of the capacitor re-connected to the opamp's output through...

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  • PCB Part 2: Analog input testing

    Clyne09/03/2023 at 16:12 0 comments

    This log will give an in-depth report on the testing and ciruit alterations that were made to get the analog input signal circuit working as desired. The alterations were able to be kept to simple component swaps, so future boards can be ordered with just a few changes to the bill of materials.

    To analyze the signals, I hooked up my Analog Discovery 2 to the NUCLEO and add-on board. For the input signal path, the Discovery's waveform generator was connected to the add-on board's signal input and an oscilloscope probe was hooked to the ADC pin that receives the conditioned signal. A third wire gives us a common ground:

    A couple of power supply observations

    Once the add-on board was connected to the NUCLEO, some of the add-on board's power supplies were not behaving as expected. First, I noticed that the add-on board's +5V and -5V test pads were reading voltages around +/- 3.6V. The add-on board gives USB power to the NUCLEO through its VIN pin, and expects the NUCLEO to give that back on its 5V pin; however, revisiting the NULCEO's schematic proves that this is not the case.

    The NUCLEO puts VIN through a 5V linear regulator and a protection diode before the "E5V" net, which is passed to +5V through a jumper. Both of these components create significant voltage drops for the power going through them:

    The LD1117S50TR experiences a "low" dropout voltage of around 1V.
    The STPS2L30A diode drops voltage by 0.3 to 0.4V.

    Take the 5V input voltage and subtract the 1V and 0.4V drops and you get 3.6V -- just what we're measuring. Ideally, the add-on board would be re-routed to give its 5V USB power directly to the 5V pin, but for now we can get by since the operational amplifiers (the only components using +/- 5V) just need +/- 2V to properly handle our signals.

    Analog voltage reference

    I also verified that 2.048V analog voltage reference now that the NUCLEO board was connected, and measured... 3.3V. That would be the NUCLEO's default reference voltage, with the schematic showing that a jumper handles this connection. We'll need to desolder a jumper on the bottom of the NUCLEO board.

    SB57 connects 3.3V to the microcontroller's voltage reference pin.

    This might present an issue going forward, since it means users will need to be comfortable with (and have the means for) desoldering this jumper. The 2.048V reference is far less noisy than the NUCLEO's 3.3V, so this decision will have to take some thought.

    Apart from this connection, the resistor divider on this reference that's used for shifting the input signal above negative voltage is incorrect. The division needs to be by four, not two as the board was accidentally designed for. I should have caught this before ordering the boards by comparing schematics with the previous iteration, but oh well... the fix is an easy resistor swap on R7 (from 10k to 30k):

    Some of these resistor pads are thin and flimsy, so some extra solder is needed to make the connection sturdy.

    Input signal analysis

    With the above out of the way, it's time to turn the oscilloscope on and run some simple tests. We start with a 0V signal to check noise and offset (+/- 2V is converted to 0 to 2V, so a 0V input should read on the ADC pin as 1V):

    Sadly, this is not a clean signal or a 1V signal. A closer capture shows that we're getting a sine wave with a 1.4V swing at 1.4 MHz.

    This is a clear indicator that one (or both) of the opamp stages are unstable and creating oscillations with their feedback networks. The remedy is often found with capacitive adjustments: we can either balance the input and output capacitance, or we can add capacitance to the feedback network to create a delay that stabilizes the feedback. I tried adding output capacitance first, and while that cleared the oscillation it also created a low-pass filter that ruined signal inputs above 1 kHz. Adjusting the capacitance to allow higher frequencies would lead the opamp back into instability.

    The above should...
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  • PCB Part 1: Arrival and voltage testing

    Clyne09/01/2023 at 17:53 0 comments

    The assembled PCBs have finally arrived, and after some testing and tweaking have proven to be good successors to the previous design. There is a ton to go over for the bring-up process; I'll share some initial observations and testing here, and then in the following log take a deep dive into validating the input and output signal paths.

    Although the 3D renders were of green PCBs, I chose to stick to the blue color that the previous iteration used. It compliments the NUCLEO deveopment board better.

    The USB breakaway came out better than I expected, and feels sturdy when a cable is attached. There's only one issue with the board that's immediately noticable: the protection diodes are missing.

    I went back to my order confirmation, and oddly enough the BOM used for assembly did not include any diode part numbers. I double-check the original BOM next to ensure my sanity, and...

    ReferencePart Number
    D1,D2,D3
    ESD5Z2.5T1G
    D4,D5,D6DF2B7AFS,L3M

    ...we realize that the BOM exports as a comma-separated file (.csv). The comma in D4-D6's part number probably caused an error and made the ordering page drop that row. I guess that a similar issue exists for the part number with a period in it. Fortunately, these parts are not essential to the design, though it's a shame that this wasn't caught.

    Anyways, we now move on to powering the board up and making sure the power regulation is correct and stable. It's best to test this before risking the connection to the microcontroller board, so I soldered on a little header for the power pins and plugged in the USB cable:

    Nothing put out heat or smoke, which is good. I used a multimeter to check the power supply test points: ground, +5V, -5V, and the 2.048V voltage reference -- everything looks good!

    The USB cable does not supply a perfect +5V, but that doesn't really matter. The opamps only need +/- 2V to properly handle the analog signals, so anything beyond that minimu should work well.

    At this point, it should be safe to fully connect the new add-on board to the NUCLEO and test the inputs and outputs completely. All that is needed is a pair of 14-pin male headers (to break apart and fill the Arduino connector), and a 2-pin female header to connect to the microcontroller's USB data pins.

    By sticking the headers into the NUCLEO board, I could solder them onto the add-on board with everything lined up and fitting:

    Before and after. I'm proud of the solder joints -- it takes practice to make them "clean".

    The input and output circuits are certainly more complex than the power supplies, and that'll show in the amount of testing and adjusting they needed. Stay tuned...

  • PCB layout and Arduino footprint

    Clyne08/19/2023 at 12:26 0 comments

    Layout of the new add-on board is complete. I should note that the schematic and board layout are being done with the open-source electronics design suite KiCad. This is my first "real" design using KiCad, and the process has gone a lot smoother than I anticipated. There is a large community available for support, plenty of component libraries available, and even some one-click gerber generation plugins for PCB prototype manufacturers for easy order quoting. It's my personal recommendation to learn KiCad if you are in need of circuit design software.

    Change to Arduino footprint

    A significant design change was made during the process of layout which is important to cover first: the board is now based on the common Arduino header format rather than the “ST Morpho” format used by STM NUCLEO development boards. This change greatly expands the compatibility of this board with other microcontroller development boards with no practical compromise. The layout process revealed that nearly all connections are either routed through or could be substituted with pins on the Arduino header of the NUCLEO board.

    The exception is the pair of USB data pins. Since these are near a corner of the board, the USB circuitry was moved to be contained in that corner. Since this is a NUCLEO-specific requirement, cut-outs were made to allow removing this portion of the board for development boards that do not require it:

    Layout process and results

    The layout could have been done with either two or four copper layers. The four-layer option would allow for two internal copper layers, where typically one carries a ground plane and the other carries DC power traces. Isolation of power traces and insulation of signal traces through the ground plane would minimize the possibly of induced signal noise, although with the drawback of increased manufacturing cost. Additionally, that level of care for signal quality is not quite necessary for the intended applications of this board. Since board design was achievable with two layers, the two-layer approach was taken.

    All components were kept on the top layer of the board. Available board space allowed for this, but it also simplifies board manufacturing. Prototype PCB assembly services typically only offer component placement on one side of the board; in this case, that means only the Arduino and USB pin headers need to be soldered by hand after delivery.

    Both layers were filled with ground pours (i.e. spreads of grounded copper) to surround the traces and minimize the potential transfer of noise between them. Other common techniques were employed in the design: components like decoupling capacitors were kept near their sources, application notes were followed for the four ICs circuits and layout, and some consistency was made on trace directionality (top layer prefers north-south paths, bottom layer prefers east-west). Power circuits were kept away from the analog circuit paths where possible. Ground vias were spread throughout the board to ensure consistent grounding. And finally, KiCad’s electrical and design rule checks were used to confirm a sound design.

    A nice 3D rendering

    KiCad also features the ability to create 3D models of circuit board designs, and so I’ve done that for the add-on board:

    The board is 63mm at its widest, and 53.5mm in length. The previous NUCLEO-based design was 70x55mm; fortunately, the reduction in board size was manageable.

    Design files are open source

    The new add-on board design is released under the CERN Open Hardware Licence Version 2 - Strongly Reciprocal license, a license made specifically for open hardware. I am also working on a new source repository for DSP PAW which contains all of the project's firmware, software, and hardware files. It is hosted on both my personal server and on GitHub. The KiCad project files can be found here. PDF versions of the schematic and fabrication drawing will be made available by the time the prototype batch of these boards is ordered....

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  • Schematic design changes

    Clyne08/18/2023 at 01:02 0 comments

    The add-on board’s revised schematic and board layout are practically complete; the next couple of logs will go over the significant changes in the hardware design for this next iteration.

    The primary changes in the schematic come down to the filtering and conditioning of the input and output signals given the new signal specifications. Design tips and strategies were taken from multiple resources to maximize accuracy and minimize noise. This highlights the best piece of advice I can give to those designing circuits and schematics: use all of the resources at your disposal. Nearly all datasheets for integrated circuits (ICs) include detailed “Application” sections that show circuits, discuss component selection, provide calculations to meet design parameters, etc. Following these instructions will ensure a sound design. Major manufacturers also have vast collections of application notes that cover a wide array of electronics design topics. These can be found on their websites, or simply by searching the internet. There’s no reason not to work off of proven designs and knowledge when you can.

    Input signal

    Previous designs of the add-on board used basic inverting amplifier configurations to achieve the simple goal of scaling signals to the desired voltage ranges. Amplifier ICs were chosen solely on the basis of if they can achieve this goal. Later on, slight changes with passive components were made to reduce high-frequency noise.

    For the next design, I turned to an application note from Texas Instruments (TI) on “Active Low-Pass Filter Design” and the accompanying Filter Design Tool. Given the project’s new specification on maximum sampling rate, a second-order active filter could be used to achieve an optimal signal-to-noise ratio. The max rate of 96 kHz was rounded up to 100 kHz for simplicity.

    A Bessel filter was chosen to avoid gain overshoot below the cut-off frequency, at the cost of reduced attenuation performance. To compensate, the Multiple Feedback (MFB) architecture was used to optimize the high-frequency response; placeholders for an additional low-pass filter stage (R6 and C4 in the above photo) were also added in case increased attenuation is necessary. MFB also has reduced sensitivity to component variation, allowing for some component cost savings.

    The Bessel filter is preceded by a series capacitor that cancels out any DC offset in the incoming signal. The previous design instead canceled the offset by feeding the ground of the input audio jack into the differential amplifier; however, this approach was not proven to be sound or “correct”. A series capacitor is an easier and safer choice. The value of 10uF is fairly arbitrary, and will be adjusted during testing if needed.

    The second stage of the input signal path is a simple inverting amplifier, as the MFB architecture of the first stage is also inverting. The second stage is also used to add a DC offset to the signal, bringing it into the acceptable voltage range for the ADC.

    Output signals

    The output signal (and signal generator output) uses a Bessel filter just like the input signal. A Sallen-Key architecture is chosen this time though, primarily for the fact that it produces a non-inverting configuration. This means there only needs to be one active stage in the output path. The drawback is a potential reduction in high-frequency response; the optional low-pass RC filter is included in case this reduction is worse than desired.

    ESD protection

    This design introduces ESD (electro-static discharge) diodes on the audio jacks and USB port. ESD can occur on any component that interacts with the outside world (e.g. human touch), so it is good practice to include this kind of protection. In a worst-case scenario, unprotected ESD could damage components on either of the add-on or microcontroller boards.

    The choice of diode is flexible as long as the diode does not breakdown within the normal voltage range...

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  • Design decisions and specifications

    Clyne08/08/2023 at 23:33 0 comments

    This project has compiled a set of specifications over its lifetime which influence the design of its hardware (i.e. the add-on board) and the capabilities of the device and its software overall. The buildup of these "specs" happened fairly naturally, or arbitrarily; however, these need to be fine-tuned for the upcoming hardware iteration since it aims to be a more-or-less "finished" design. As a result, a few of these specifications have changed. I'll take this chance to list out all of the current design specifications, as well as discuss some of the decisions that led up to them.

    I'm sharing these now since the schematic for the next add-on board is nearly complete. These are the specifications it follows, and the next project log will show how the implemented circuits meet these requirements.

    Sampling rate and buffer size

    These two values determine the speed and quantity of incoming data that needs to be processed. Limits for these values depend on the given application; for DSP PAW, educational and audio applications are the primary target.

    Educational projects will generally lean towards simplicity, so we would like to avoid super-fast sampling rates and huge sample buffer sizes. On the other end, too low of a sampling rate would cause slow algorithm reactions and make testing a nuisance.

    For the lower bound, a fairly arbitrary choice of 8 kHz was made. This allows for working with slower signals as well as some audio since the frequency is a telephony standard. This rate is also easy to create with microcontroller (MCU) clock -- the MCU needs an 8 kHz clock to sample signals at 8 kHz.

    The upper bound sampling rate was inspired by audio applications. The two most common audio recording rates are 44.1 kHz and 48 kHz. Generating a 44.1 kHz clock proved to be difficult, especially since the one clock would also have to support the lower frequencies (e.g. 8 kHz). So, design leaned towards 48 kHz, ultimately choosing its double (96 kHz) as the maximum. This gives a maximum Nyquist frequency of 48 kHz, meaning signals up to 48 kHz can be sampled without aliasing/distortion.

    The STM32L476 microcontroller can actually support sampling at up to 5 MHz, but for audio and education there is little need to go faster than the chosen limit. Getting anywhere close to the MHz range would both reduce the algorithm execution window to an unusable size, and interfere with the microcontroller’s essential USB communications with the computer.

    For buffer size, the configurable range was made to be between 100 and 4,096 samples. The upper limit was partially a result of the microcontroller's constrained memory, though this allows for up to half a second of signal data when sampling at 8 kHz. Smaller buffer sizes are handy for simple algorithms and/or faster algorithm reaction times.

    Signal amplitude

    The other primary factor of a signal apart from its frequency is its amplitude. Supporting larger amplitudes means flexibility with external signals, though it also requires caution regarding electrical safety of the hardware. The MCU can only handle voltages between 0V and the ADC reference voltage (3.3V by default), so the add-on board needs to scale signals to or from that range.

    Previously, an arbitrary decision to support +/- 3.3V was made. This range is wide, and allowed us to rely on the MCU’s default ADC reference. The next design iteration will see a reduction to +/- 2V, for a few reasons: first, this means the addition of an external ADC reference which will eliminate power supply noise from affecting the signals; second, the MCU's use of the 2V reference will lead to better accuracy and precision...

    Third, the project's target applications do not need the additional range that was previously allowed. Educational applications will either use the on-board signal generator, which follows the chosen limit, or external hardware which can most often be configured to an acceptable amplitude. For audio, line levels should practically always be...

    Read more »

View all 14 project logs

  • 1
    Gather required hardware

    See the components list for the hardware necessary to use DSP PAW. You will also need a computer running either Windows or a Linux-based operating system.

  • 2
    Download required software

    Windows

    Download and install the programs listed below. You should ensure that all of these programs are added to your PATH.

    Linux

    You will need the same programs listed above, though it would make more sense to go through your distribution's package manager to obtain them. On Debian-based systems, the following command should work:

    sudo apt install git gcc-arm-none-eabi openocd make
  • 3
    Obtain and compile the microcontroller firmware

    Open a terminal or command prompt in the folder or directory where you would like to keep the DSP PAW firmware files.

    Use git to download the DSP PAW source package:

    git clone https://code.bitgloo.com/bitgloo/dsp-paw.git
    cd dsp-paw

    Next, use git to fetch the project’s submodules (i.e. third-party dependencies): 

    git submodule update --init --recursive

    You can now enter the firmware directory and compile the source code:

    cd firmware
    make

    This should produce a directory named “build” which contains the file “ch.hex” (among others). This is the compiled firmware file that will be programmed onto the microcontroller.

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Discussions

hamslabs wrote 05/17/2023 at 16:47 point

This looks really great and i'd be up for buying one if you make them available for purchase.

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Clyne wrote 06/02/2023 at 17:42 point

Thanks for your interest! I am planning to make the boards available for purchase, but first I'm doing some clean up and "finalization" of the design. I'll look into offering the boards on Tindie once it's ready.

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pqshedy33 wrote 12/15/2023 at 09:39 point

Hi, buddy. If you still need DSP or any other electronic components, you can go to our website to have a look: https://www.ampheo.com/product/, we offer various electronic devices for purchase. Hope you like it!

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Justin Tienter wrote 04/22/2023 at 17:21 point

I absolutely love the idea of a hardware and software solution for a learning environment. 

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