Overall Architecture

The design combines four key subsystems:

  1. RF signal conditioning (filters and switching)
  2. RF measurement (directional coupler and detectors)
  3. digital control (ESP32 + MCP23017 filters switching + MAX98357 audio out)
  4. operator interface (encoders, display, buzzer)

Together these blocks form the front-end control and monitoring infrastructure of a modern QRP HF transceiver platform

1. Power and SWR Detection Circuit

The antenna port feeds a directional coupler built around a binocular ferrite core (BN43-202).
This block samples the RF energy traveling in both directions on the transmission line.

Main functions:

Two secondary windings on the binocular core couple a small fraction of the RF current from the transmission line. The resulting signals are rectified by detector diodes and converted to DC voltages proportional to the RF power.

2. Low-Pass Filter Bank

The RF signal passes through a bank of relay-selected low-pass filters (LPF) designed to suppress harmonic emissions during transmission.


The filters cover the HF spectrum using three bands:

FilterHam Bands CoverageFrequency Range
LPF11.8 – 3.5 MHz0.1 - 5 MHz
LPF25 – 7 – 14 MHz5.1 - 10 MHz
LPF321 – 28 MHz10.1 - 30 MHz

Each filter is a 7 poles Chebishev LC network built with toroidal inductors and RF capacitors.

Functions:

Latch Relays route the RF signal through the correct filter depending on the operating frequency selected by the controller.

The relay bank is driven by an I²C GPIO expander, the MCP23017.

This device expands the number of digital outputs available to the controller and performs several tasks:

Using an expander allows the microcontroller to manage many control lines while using only two pins (SDA and SCL).

3. RF Power Amplifier Interface

The filtered RF signal connects to the RF power amplifier stage.

This block represents the connection point between the low-level RF system and the final amplifier.

Key roles:

Proper impedance control (50 Ω) throughout this section is essential to minimize insertion loss and reflections.

For a complete description, please see my project: 1-30 MHz 0.5-1W (up to 10W) class C amplifier

4. Microcontroller Control System

The central controller is an ESP32 microcontroller board.

It manages:

Responsibilities include:

The ESP32-S3 provides significant processing capability and built-in peripherals, making it well suited for digital control of RF equipment.

SDR Functionalities:


5. User Interface

The interface allows the operator to control and monitor the system.

Main elements include:

This arrangement provides intuitive control similar to modern software-defined radios.

6. Power Supply System

The system is powered from an external DC source.

Multiple voltage rails are generated:

VoltagePurpose
~ 19 VMain input supply
12.5 VRF Power Amplifier circuit
5 VESP32 and modules
3.3 VQuadrature Sampling Detector (FT3253) and ADC Op Amp front end (LM4562)

Switching regulators generate the intermediate voltages efficiently, while a linear regulator produces the clean 3.3 V rail required by the Quadrature Sampling Detector (FST3253).

7. WiFi or Ethernet

I included the Ethernet option using a W5500 module. You can choose between WiFi and Ethernet (not both) when building software. See https://github.com/guido57/usdx and https://hackaday.io/project/205224/log/247713-a-new-challenge-ethernet

8. Web User Interface