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AirSense - the Smartest DIY Air Purifier

Air Sense is a smart IoT air purifier that monitors indoor air quality in real time and automatically removes harmful pollutants

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Air Sense is a smart air purifier that combines real-time air quality monitoring, automatic purification, and cloud connectivity into a single compact device. It continuously measures dust levels, temperature, humidity, and overall air quality while automatically responding to changing environmental conditions. Designed with a custom Autodesk Fusion enclosure and a high-efficiency HEPA filtration system, Air Sense delivers both functionality and a modern product-like experience. Real-time data is displayed on the integrated screen and can also be monitored remotely through Arduino IoT Cloud. More than a DIY build, Air Sense is a practical solution that demonstrates how accessible technology and thoughtful engineering can help create cleaner, healthier indoor environments while remaining approachable for everyone!

The air we breathe indoors can often contain dust, pollutants, allergens, and microscopic particles that go unnoticed but can affect our health over time. While commercial air purifiers are becoming increasingly common, they are often expensive, difficult to customize, and provide little insight into the quality of the air around us.

To address this, I created AirSense—a smart DIY air purifier that combines air purification, environmental monitoring, and cloud connectivity into a single intelligent system. Rather than simply filtering air, AirSense continuously measures indoor air quality and provides real-time information about the environment, helping users better understand and improve the air they breathe.

Built around the Waveshare ESP32-S3, the system monitors PM2.5 dust concentration, Air Quality Index (AQI), temperature, humidity, atmospheric pressure, and indoor air quality using dedicated environmental sensors. All collected data is displayed locally on a front-mounted LCD dashboard and can also be accessed remotely through Arduino IoT Cloud, allowing users to monitor their environment and control the purifier from anywhere using a smartphone.

At the core of AirSense is a Xiaomi Air Purifier 4 Lite HEPA filter, capable of capturing up to 99.97% of airborne particles as small as 0.3 μm, including dust, pollen, smoke particles, and other common airborne contaminants. Combined with a powerful 150 mm exhaust fan, the system continuously pulls air through the 360° cylindrical filter, helping deliver cleaner and healthier air while providing complete visibility into the surrounding environment.

To give the project a professional product-like appearance, I designed the entire enclosure in Autodesk Fusion 360. The system integrates the HEPA filter, fan, sensors, display, and electronics into a compact custom housing that balances functionality, aesthetics, and ease of assembly.

AirSense is more than a DIY project—it is an example of how makers can build intelligent products that solve real-world problems and make technology accessible to everyone.

AirSense transforms ordinary air purification into an intelligent, connected experience—helping people breathe cleaner, healthier air every day.

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Portable Network Graphics (PNG) - 610.56 kB - 06/14/2026 at 03:48

Preview

  • 1 × Waveshare Dust Sensor
  • 1 × Waveshare 2.4-inch LCD Display
  • 1 × Waveshare ESP32-S3
  • 1 × 5V 2A Power Adapter
  • 1 × Waveshare BME680 Environmental Sensor

View all 9 components

  • 1
    CAD & 3D Printing

    First Started by designing the enclosure in Autodesk Fusion 360. My goal was to create a design that was simple, compact, and easy to assemble while maintaining a clean, modern, and product-like appearance.

    The enclosure was carefully designed to accommodate all the major components, including the HEPA filter, ventilation fan, sensors, display, and electronics, while ensuring proper airflow throughout the system.

    If you'd like to explore the design in more detail, you can view the model directly in your browser using the Fusion 360 Web Viewer. The design files are also available for download below.

    Files
    1. Housing
    2. Motor Mount
    3. Filter Base
    4. Bottom Plate
    5. TPU Gasket
    6. Display Cover
  • 2
    Disassemble the Exhaust Fan

    To begin the assembly process, we first need to disassemble the 150 mm Anchor Smart Air exhaust fan and remove the parts that are not required.

    Start by removing the front cover of the fan. Next, carefully remove the center cap and fan blade to expose the motor assembly inside.

  • 3
    Remove the Motor

    Start by unscrewing the motor from the fan housing. Once the mounting screws are removed, carefully disconnect the wires and lift the motor out of the frame.

    Since the original fan housing is no longer needed, it can be set aside. For this project, we only need the motor nad the fan blade, as it will be installed into the custom 3D-printed motor mount designed for AirSense.

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