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resolution test

A project log for prism laser scanner

bringing additive manufacturing to the next level

hexastormHexastorm 08/17/2026 at 18:050 Comments

After all that engineering, you might be wondering: does the damn thing actually print?

It does—and the results are crisp. Below is an exposure test using a single facet on UV solar photo paper, easily hitting 60-micron resolution.

Single-facet exposure test on UV photo paper.

The main hurdle right now is backlash. The stage has roughly 100 microns of play, which causes adjacent scan lanes to slightly overlap. Setting the seam width to -0.17 mm helps (though -0.16 mm might be the sweet spot), but dialing that in is left as an exercise for the reader—there is plenty of other stuff to optimize.

In the slice preview below, you can see the individual lanes along with two alignment markers used to fine-tune the stitch registration.

Slice preview where different lanes have different colors.

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