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Sig7Seg - controller for mechanical 7 segment

An i2c controller board for electromechanical seven segment displays like Signalex "02L" series flip displays

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I wanted low power mechanical 7 segment displays for stats around office which would only change once or twice a day. I found a set of Signalex "02L" series on ebay, but there was no controller interface for them an no convenient way to hook them up to the micro-controllers we were using. There's lots of breadboard examples of wiring these up, but I wanted a simple pcb that could be chained together. This is the mostly finished result.

This project has many personal first for me. Designing my own board in KiCad. Moving from through-hole parts to SMD. Working on a board with both 12 volt and 5 volt power. I'm sure to make a bunch of rookie mistakes, but looking forward to the feedback from the community on how to improve this and hearing about other displays that can be used with this board.

Since one 7 segment display is often not enough, this controller is designed to be chained together. The MCP23017 being used supports up to 8 i2c addresses, thus this is the limit of displays on a single i2c bus. Each 7 segment display will need its own controller board. Only one 12volt 500mA DC power supply is needed since the code flips one display at a time. The time to flip all segments on a single 4" display is 50 milliseconds, on the 6" to 12" displays it is 90 milliseconds. The boards are designed to allow chaining of standard DC 2.1mm x 5.5mm barrel jack for power and of the i2c bus. Power is only dawn for the displays while switching segments.

A second design of the board allows for an integrated Particle Photon micro-controller which will step down the 12 volt line and directly connect the i2c pins. This will allow for wireless control of all the displays. Only one of these Photon boards are required in the chain of displays. The remaining displays can use the non-Photon version of the controller.

This project is inspired by Andrew's work with Signalex displays using the MIC5801bn. I was unable to source these and hope to use easily accessible, low cost components with this project.

I test this with four Signalex 02L-4 displays, but should support the 6" to 12" displays as well (602L and others). This was originally constructed to be milled out on an Othermill, but the final design is not mill friendly given the number of vias and that some components would need to be flipped.

GerberFiles-Sig7Seg-PhotonShield-20170919.zip

Gerber files for Particle Photon Shield version of sig7seg-i2c. 2 layer board of 3.08x1.98 inches (78.10x50.27 mm). Non-oval drill file.

x-zip-compressed - 20.80 kB - 10/08/2017 at 22:33

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GerberFiles-sig7seg-i2c-20170919.zip

Gerber Files for standard version of sig7seg-i2c. 2 layer board of 1.97x1.98 inches (49.91x50.27 mm). Non-oval drill file.

x-zip-compressed - 18.26 kB - 10/08/2017 at 22:32

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Sig7Seg-i2c-ArduinoLibraryCode.zip

Code library for either Arduino or Particle Photon (version 1.0.0)

x-zip-compressed - 47.65 kB - 10/08/2017 at 04:50

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  • 2 × TBD62083AFWG,EL Power Switch Lo Side 4A 18-Pin SOP
  • 1 × MCP23017T I2C 16-BIT I/O EXPANDER
  • 2 × 47K Resistor 1206 47K Ohm 5% 1/4W Thick Film
  • 1 × 1K Resistor 1206 1K Ohm 5% 1/4W Thick Film
  • 1 × (Photon PCB Only) VXO7805-500 Non-Isolated DC/DC Switch Converter

View all 7 components

  • 1
    Solder on SMD Components

    I start with the two TBD62083 chips, then the MCP23017. There should be a dot on the PCB to help with chip alignment. Next solder on the three resistors (two 47K and one 1K). If you're building the Photon PCB version, do the 2 capacitors then the VXO7805.

  • 2
    Header Pins

    Solder on the 3 sets of three pin headers for the i2c address (A0, A1, and A2). You'll need to attach a jumper to each one to pull the pin high or low (chip will not work if these are left floating). The remaining header pins are optional depending on your setup. 

  • 3
    Attach 7 Segment Wires

    The board has labels for the three sets of wires from the 7-Segment display. Black wires (which are used for 12v power) can be attached in any order. The Orange and Red wires must attach to the corresponding letter position. Viewed from the BACK of the display, the wires follow this order (with "A" starting on the top center, and then "B" on the top left)

        A
        _
    B |   | F
      |   |
        - <----- G
    C |   | E
      | _ |
        D

View all 4 instructions

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