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A project log for µGame

A handheld game console programmable with (Micro/Circuit)Python.

dehipudeʃhipu 01/10/2018 at 20:126 Comments

The LIR2032 coin cell batteries that I used with this device so far are not the perfect solution. Sure, they are easy to get and replace, don't look nearly as scary as the aluminium pouch of the LiPo batteries, and actually have enough electricity to play for almost an hour, but they also have down sides: they are very slow to charge, 40 minutes of play time is not nearly enough for the more boring travels, and they don't look very well on the back of the device.

So I looked around for a different battery. I has to be:

That actually narrows the possibilities considerably, but I had an idea: let's use a battery from a cellphone — not a smartphone battery, those are too big and expensive, but a battery from one of the popular dumb phones. Nokia used to be a popular brand, so I'm sure there are a lot of cheap Nokia batteries I could use!

Looking around I found the "Cellphone Knowledge Base" wiki, and there I found the two battery models that fit: BL-5B and BL-4S.  I ordered one of each, and they arrived recently. The bigger and older one, BL-5B, arrived first:

It's a bit of a tight fit, exactly the same height as the µGame. But the connector it uses let's me improvise something from goldpins, so it works pretty well:

You can see the holes are not exactly right (I didn't have the dimensions when I designed the PCB) but they are close enough for this to work. Today the second battery arrived, and I actually like it a bit more. It's smaller but thicker, and it doesn't cover the mounting holes:

The connector is a bit more tricky — I think I will simply solder it to the battery pads, after attaching the battery with 2-sided tape. It's supposed to be a prototype kit anyways.

@MatejEusk is working on designing a 3D-printed case for this, it might work a little bit better with those batteries then.

Discussions

MatejEusk wrote 01/26/2018 at 18:42 point

My batteries arrived too!Will pick them from post duting monday.And start working on case models...I will do universal top case + 2x nokia battery case variants.Latter I can do AAA & coin cell back variants too for retro lovers...

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deʃhipu wrote 01/26/2018 at 19:54 point

That's awesome, thank you!

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davedarko wrote 01/11/2018 at 14:10 point

I'm tempted to find a fitting connector to make a nice case/holder - so far I found this one that looks interesting: https://www.mouser.de/productdetail/avx/009155003301006?qs=sGAEpiMZZMvpE2SOJqASR1XAVnVqxeESWyhM3LiUXXI%3D


or this one https://www.aliexpress.com/item/tldr/32781875915.html

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deʃhipu wrote 01/11/2018 at 16:09 point

I have the connector for the first battery on order, but the battery arrived first and it was easy enough to improvise that connector.

The one you found looks very nice, but it will need the case, so that the battery has something to lean against on the other side.

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Elliot Williams wrote 01/11/2018 at 11:57 point

I like it a lot!  I have a stash of older Blackberry phone batteries that I use for random projects as well.  

The contacts are attached to a thin power-management PCB, so don't hesitate to solder directly to them -- very little heat will transfer to the powder keg of lithium within.  (Mostly joking.  Mostly.)

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deʃhipu wrote 01/11/2018 at 16:10 point

Yes, I dissected some of similar dead batteries, and they indeed look very tinker-friendly. I wonder why more projects are not using them.

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