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Supercapacitor, will it work?

A project log for Low Cost Weather Station

Wireless weather station, powered by the sun and wind it intends to measure, below $50.

ulf-winbergUlf Winberg 05/09/2015 at 20:500 Comments

My idea is to use a supercapacitor for energy, when there is no sun or wind. I decided to do some tests to make sure the energy stored is enough.

First of all, what would we theoretically expect? The BL600 will on average draw a pretty constant current, independent on the voltage it gets, and there is a linear relationship between current drawn and the voltage drop:

\color{White} \large V(t) = \frac{It}{C}This means we can easily calculate the time we can survive on the capacitor:

\color{White} \large t =  \frac{C \Delta V }{I}If we, let's say, have an average current consumption of 100 µA, the time will be:

\color{White} \large V_{0} = 3.3 V\color{White} \large V_{min} = 1.6 V\color{White} \large I_{avg} = 100 \mu A\color{White} \large C = 2.5 F\color{White} \large t = 11.81 hLooks promising, assuming that we only have to survive until the sun comes up, but it's hard to know how close to reality this is. Therefore, I made a couple of tests.

I have the following capacitors at my disposal:

  1. 2.5 F, Bussman ($ 11.50)
  2. 15 F, Vishay ($ 8.93)
  3. 90 F, Vishay ($ 19.16)

These are the general conditions for the tests:

Below you can see the results:

2.5 F, Bussman, 5 hours

(2.5 F, Bussman, 5 hours)

90 F, Vishay, 72  hours

(90 F, Vishay, 72 hours)

The 15 F capacitor did not even last 5 minutes, so not much result to show there. My conclusion is that both Vishay capacitors are so unreliable that I don't want to use them (even though the 90F capacitor lasted an amazing 3 full days). The bussman capacitor has a beautiful linear behavior, as expected. 5 hours is not enough, but it turns out you can get an affordable 5 F capacitor from the same manufacturer for $ 10.50 (it's cheaper because it's rated at 5 V instead of 5.6 V). Furthermore, for these tests I have only been able to charge the capacitor to 3.3 V. If I use a DC-DC converter I can charge it all the way up to 5 V.

We can also see that 100 µA was quite an underestimation. Using the experiments we can get a more accurate value:

\color{White} \large t = 5 h = 18000 s\color{White} \large I_{avg} = \frac{C \Delta V }{ t}\color{White} \large I_{avg} = 236 \mu AThe BL600 Hardware Integration Guide mentions a possible average current of 4 µA, so a lot of improvement should be possible (although data transfer is not taken into account in that number, only keeping a connection). The solar panel I intend to use charges at up to 50 mA, so a lot of tolerance there as well.

In other words, it looks promising! Next, I want to decide all components to use, and make the PCB layout.

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