This is a DIY socket for a Prosthetic hand with sensor and batteries which can be adapted to various functions. This project was ideated due to the high priced prosthetics in the market and increase of access to 3D printing and open-source.
This project is designed to work as the part of a larger project Called Bionico and below are the links to them.
Last night was hard work all the way, we worked long hours to finish soldering and mounting the circuit on the board. We also finished the fabrication of the battery holder.
We also attached the sensors to the circuit board.
And 3D printed the Battery holder. (Files available for download)
This Tuesday morning we had to start with the electronics required for the functioning of the Prosthetic hand. We started by looking at existing components.
We started to make the circuitry as per the scheme A and scheme B documents. Every component was in working condition, so we started by making the smartphone charging function and it worked.
Although this was successful, we could not get the function of the circuit to be able to charge the batteries due to a voltage difference of the input (5 V) and the battery (3.7 V).
So currently we are still trying to figure out a solution to this problem via research and discussions.
After the successful first prototype for Nico, we started with our second prototype for Mahendera. This was a slightly different challenge as this time the length of the rib was slightly less than that of Nico. So we had to approach this one differently.
1. We started by trying to acknowledge and observe the problem in hand.
2. We had a brainstorming session to consider various ideas.
3. Instead of wasting any further time, we then decided to try out the basic method first. So we started with measurements.
4. Then we went through the cutting, heating and moulding the thermoplastic as with the first prototype.
5. Even though the socket was form fitted but still the initial problem existed. So we had to add some supports.
6. The second prototype was not as successful as the first one, though it leaves us with insights on solving this problem tomorrow.
With the Ideation process done, we moved on to prototyping. The Thermoplastic Sheet was to be used to form the socket and join it to the already 3d Printed Wrist.
1. We started the process by taking the measurements.
2. With the dimensions in hand the first template was in progress.
3. After a hearty lunch, we started heating the thermoplastic.
4. Then we had to quickly shape the mould until it was malleable.
5. We attached the Socket to the already 3D printed wrist.
6. And finally we had the first prototype in hand.
We start the process for designing a socket for a prosthetic arm by realising ideas on paper, these are some of the initial ideas that we took forward to prototyping. The step of defining the process of execution for the prototype is also something that we've started to do. Expect to see prototypes soon.
Great project! we made a printed version in 3d, maybe you find it useful as an alternative, you can see it in:
https://hackaday.io/project/159728-pulse-sensor-to-actuate-a-3d-printed-robotic-hand
Congratulations and keep moving forward!