A few more revisions until I'm away from Eagle for a few weeks. I've updated the schematic, fixed a few major issues, and added an audio amplifier. Yes, it's a fantastically stupid idea, but I can see the value in having an optional 2 Watt class D audio amp on this board.

With that addition, I've run out of room on the board. Therefore, it's time for the BOM.
| Part | Value | Device | Digikey Part No. | Unit Price 1k |
| C1 | 10uF | CAP_POL1206 | ||
| C2 | 10uF | CAP_POL1206 | ||
| C3 | 0.1uF | 0.1UF-25V(+80/-20%)(0603) | ||
| C4 | 0.1uF | 0.1UF-25V(+80/-20%)(0603) | ||
| C5 | 10uF | CAP_POL1206 | ||
| C6 | 10uF | CAP0603-CAP | ||
| C7 | 10uF | CAP0603-CAP | ||
| C8 | 0.1uF | CAP0603-CAP | ||
| C10 | 10uF | CAP0603-CAP | ||
| C11 | 10uF | CAP0603-CAP | ||
| C14 | 33nF | CAP0603-CAP | ||
| C15 | 33nF | CAP0603-CAP | ||
| F1 | PTCSMD | PTCSMD | F2110CT-ND | 0.22 |
| F2 | PTCSMD | PTCSMD | F2110CT-ND | 0.22 |
| JP1 | POWER_JACKPTH_BREAD | POWER_JACKPTH_BREAD | Adafruit 373 | 0.76 |
| JP2 | 3.5mm Audio Jack SMD | AUDIO-JACKSMD2 | CP-43515TSSJCT-ND | 0.59 |
| Q1 | 12MHz | CRYSTALCTS406 | CTX855CT-ND | 0.75 |
| R1 | 2.7k | RESISTOR0603 | ||
| R4 | 270R | RESISTOR0603-RES | ||
| R5 | 270R | RESISTOR0603-RES | ||
| R7 | 150R | RESISTOR0603-RES | ||
| R9 | 150R | RESISTOR0603-RES | ||
| S1 | SWITCH-MOMENTARY-2SMD-1101NE | SWITCH-MOMENTARY-2SMD-1101NE | CKN10388CT-ND | 0.33 |
| USB1 | USB_TYPE_A_FEMALE_TH | USB_TYPE_A_FEMALE_TH | A31726-ND | 0.797 |
| USB2 | USB_TYPE_A_FEMALE_TH | USB_TYPE_A_FEMALE_TH | A31726-ND | 0.797 |
| D3 | PRTR5VV0U2X | PRTR5VV0U2X | 568-4140-1-ND | 0.202 |
| Power | IC buck regulator | TPS62143RGTR | 296-39448-1-ND | 0.99 |
| D1 | PRTR5VV0U2X | ESD Protection Diodes | 568-4140-1-ND | 0.202 |
| D2 | PRTR5VV0U2X | ESD Protection Diodes | 568-4140-1-ND | 0.202 |
| R10 | CRCW0402100KFKED | 100k Ohm 0402 | 541-100KLCT-ND | 0.02 |
| L1 | IHLP1212BZER2R2M11 | IHLP1212BZER2R2M11 | 541-1322-1-ND | 0.75 |
| C18 | TMK316BJ106KL-T | 10uF cap 1206 | 587-1337-1-ND | 0.07 |
| C17 | TMK316BJ106KL-T | 10uF cap 1206 | 587-1337-1-ND | 0.07 |
| C16 | TMK316BJ106KL-T | 10uF cap 1206 | 587-1337-1-ND | 0.07 |
| IC3 | TPA2016D2RTJR | TPA2016D2RTJR | 296-25430-2-ND | 1.46 |
| USB | FE1.1S | FE1.1S | N/A | 0.66 |
capacitors and resistors aren't free, but they're free enough. I did the math for 1k units on this, just to demonstrate how fantastically stupid manufacturing this would be.
In 1k quantities, the BOM for this board is $9.16. With the resistors and caps and board, it's going to be $10. If this were a product, it would sell for $20-25 without the Raspberry Pi Zero, or just a tiny bit less than a proper Raspberry Pi.
Nevertheless, there's a value in making stuff small, so I'll be making a few of these for personal projects. The github for this project has the updated schematic.
The next task, before sending this out for a real fabrication, is a refactor of the entire project. Looking over the BOM, there are some fantastically stupid choices here.
Benchoff
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