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LEDs, wood and plastic

A project log for Classroom music teaching aid

An interactive device for helping a kindergarten class learn to play harmonica.

shlonkinshlonkin 02/19/2016 at 03:455 Comments

I decided to step away from the computer today and work on some hardware. Before I commit to a design I want to try out my ideas to see if they work as well as imagined, so today I went to the workshop and gathered some scraps of wood and plastic to try building one of the illuminated notes.

I had some blue plastic, but the only blue LEDs I had were these tiny surface mount ones. With tweezers and a steady hand I managed to solder them to a strip of protoboard.

Looking at the result I think I could do away with the board and just hot glue some bare copper wire onto a strip of wood or something. Then the LEDs could be soldered to the wire. That would be a huge effort saver when I make one of these for each note.

Next I cut some wood scraps, drilled a hole and glued things together. At first I wasn't pleased with the light diffusion, so I squirted in a bunch of hot glue to help a little. I was just experimenting here, so it is not pretty.

Then I placed a piece of plastic on top and turned it on. I am still not happy with the amount of diffusion, but I'm not sure how to improve it. Then again, it may be just fine. I'll play around with some other ideas. Let me know if you have a good idea.

As usual, I may be over-thinking this. There is probably a much easier, more elegant way to do this. But I'm out of time for today, so I'll try again tomorrow.

Discussions

Arya wrote 02/21/2016 at 19:07 point

I actually recommend re-using a LCD monitor backlight, its purpose is to do exactly what you seem to need to do, so it's your best bet. Grab a broken laptop display (preferably with LED, t.i. no CCFL connector hanging off) or even some Chinese tablet display - these are guaranteed to be LED.

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shlonkin wrote 02/22/2016 at 06:40 point

Thanks. That would work if I could source a lot of them in small sizes. 

But I'm thinking of taking a different approach. There is a much easier way that could be just as effective.

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Eric (Jadoo) wrote 02/26/2016 at 06:29 point

try looking at getting a broken ipad backlight ipad mini or iphone backlight assebly 

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rawe wrote 02/19/2016 at 06:57 point

If you take a look inside an edge-lit TFT display, there is a sheet of clear plastic, a few mm thick, that got "dots" lasered in it in a specific pattern at different height along the length to scatter the light. You could reuse these from broken big computer monitors or try to imitate that with a piece of clear acrylic that is sanded down to a triangle shape (100% thickness where the LEDs go to ~20% thickness on the far end).

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shlonkin wrote 02/19/2016 at 07:31 point

That's a good idea. I'll look around to see if I have a bit of acrylic to experiment with. thanks

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