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A project log for BuckyBot

A Mobile 3D printer to build Megastructures

ranarchyRanarchy 06/27/2014 at 14:063 Comments

... when speaking of extruder power.  I'm taking a reallly close look at extruder design -- probably the single most power-hungry item on a plastic-filament 3D printer.  I think we can miniaturize the design quite a lot ... using a Kapton heater in the 5-10 Watt range.  Maybe using a high-frequency buck/boost converter to bump up the 7.2 VDC to 28 VDC or higher.

The current extruder designs are really clever, but clearly not based on minimum power use.

Any thoughts from anybody?

Discussions

Ranarchy wrote 07/01/2014 at 18:23 point
Don't agree. What if I don't use a filament? The NOZZLE has to be hot enough to melt the plastic (if that's what one is using. Once it is hot, one only needs enough power to MAINTAIN the temperature for a given mass flow through the extuder. Who cares if it takes minutes (or hours, for that matter) to get up to temperature. I am not using a filament, or cartridge heater for my extuder. Essentially, one needs to eliminate heat leakage/wast to the extuder/air/environment and just heat the plastic ... not the components of the extruder. Make the extuder a dewar.

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Ranarchy wrote 06/27/2014 at 14:37 point
I based my conclusion on 1 cm/sec through a nozzle with a diameter of 0.5 mm, using ABS (as a worst-case). Calculated 0.289 W will do it (with NO heat loss, so that's a boundry number). If I can keep the heat loss way down, 5-10 W should be sufficient. Best to build it and test it ... if inadequate, I'll grow the design. Thanks for comment zak...

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zakqwy wrote 06/27/2014 at 14:12 point
Extruders need enough wattage to heat filament quickly; keep in mind that reducing the wattage you send to the extruder might reduce the volume of material you can produce in a given amount of time. Brian Benchoff of Hackaday provides a brief overview of the calculations in a post from a few months ago:

http://hackaday.com/2014/05/03/ask-hackaday-can-the-lix-3d-printing-pen-actually-work/

Make sure you have enough wattage for your desired extrusion rate, or you'll have to slow down your robots dramatically!

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