THP Semifinal Video
You can also view the project log with this video that includes a full transcript HERE ...
Welcome to the hackaday.io project page for the ramanPi! The ramanPi is a raman spectrometer that I decided to build back in April of 2014 because I needed one for another project and could not afford the tens of thousands of dollars a commercial product costs...and there are no DIY or open source systems in existence until now. I knew nothing about spectroscopy, let alone raman spectroscopy back then and everything here documents my learning process towards my goal.....A fully functional, and fairly high resolution raman spectrometer. When I started this project, I had wildly different ideas about how I was going to achieve my goal. The project logs begin very early in my design process and document how I changed my approach and what led to the form it is taking now. In the process of designing this system, and participating in TheHackadayPrize, I have learned a great deal.. Not just about spectroscopy and how raman systems work, but about how important it is to share your work with others..to contribute to the community and help others learn as well. Before I started this project, I had no idea I would later join the contest. I had started to post my project once...then deleted it because I didn't think anyone would be interested. I decided to post it after speaking to a friend who convinced me to go through with it. It wasn't long until Mike S. here at hackaday contacted me to do a Hacker Bio...apparently the first of it's kind on hackaday..! Of course I was interested and very grateful...Mike encouraged me to go further and really convinced me that this is important and sharing benefits everyone.. Boy did I learn how true that is.. In the journey so far, I have learned a tremendous amount, people have been wonderfully supportive and have offered some terrific advice! I want to thank everyone for everything! This is my first project that I've shared publicly, and I have not looked back..It's been one of the greatest experiences I've had the honor of to date.. I am determined to finish this project and make it the best it can be, because everyone has been so supportive and the interest it has generated has made me want to make it better..! Thank you to everyone who has been so great.!!
Be sure to check out the bio that Hackaday.com did on me!!
Index of Instructions and Informational project logs:
- Information: controlBoard Schematic and Firmware
- Information: powerControlBoard Schematic
- Information: imagingBoard Schematic and Firmware
- Information: interfaceBoard Schematic and Firmware
- Build Instruction: Objective Lens Mount
- Build Instruction: Beam Splitter Assembly
- Build Instruction: Laser Shutter Assembly
- Build Instruction: Mirror Mount Assembly
- Build Instruction: Laser Emitter Assembly
- Build Instruction: Filter Selector Assembly
- Build Instruction: Spectrometer
- Alignment Instruction: Spectrometer
- Build Instruction: Optical Assembly
- Build Instruction: TFT LCD and Touch Panel
A bench top, raman spectrometer constructed from very easy to source components and 3D parts printable on even entry level printers. My system is a completely unique innovative design in the world of raman spectroscopy and has many advantages beyond the fact it can be constructed for a tiny fraction of the cost of a used commercial system, which can cost tens of thousands of dollars! My system connects to multiple internet databases to retrieve spectral data to identify chemical compounds under test. It is completely scalable to fit almost any budget... Many of the components can be used for other purposes outside this system or project. It presents a great learning experience for anyone who is interested in electronics, science, physics, lasers, chemistry, and so on..!
A description from Omega Filters ( http://www.omegafilters.com/Capabilities/Applications/Raman_Spectroscopy/Raman_General ) Describes raman spectroscopy as follows;
Raman spectroscopy provides valuable structural information about materials. When laser light is incident upon a sample, a small percentage of the scattered light may be shifted in frequency. The frequency shift of the Raman scattered light is directly related to the structural properties of the material. A Raman spectrum provides a "fingerprint" that is unique to the material. Raman spectroscopy is employed in many applications including mineralogy, pharmacology, corrosion studies, analysis of semiconductors and catalysts, in situ measurements on biological systems, and even single molecule detection. Applications will continue to increase rapidly along with further improvements in the technology. A Raman signature provides positive material identification of unknown specimens to a degree that is unmatched by other spectroscopy's. Raman spectroscopy presents demanding requirements for the detection and resolution of narrow-bands of light with very low intensity and minimal frequency shift relative to the source.
Raman spectroscopy is something very cool to behold, and imagine.. The idea that shining a light on a sample will yield data as to its composition and vibrational state is nothing short of amazing.. And this open source system delivers all of that within reach of whomever wants it now.. Something that was not possible before.
Imagine the keyboard in front of you... It is made of several elements...it's probably plastic, some metal, some silicon, and so on... Now imagine a glass of water, a tasty beverage or your favorite soft drink.. So now let's ask what's in that glass...you probably know there's a bit of water, and a lot of other components.. What if you look at that tasty beverage, and want to find out what chemical compounds are in it.. So take a sample of it, and put it into a 'cuvette' which is a fancy tiny test tube of sorts.. Then insert that into our Raman Spectrometer.. Then run an analysis on it and bam! You can see that your tasty beverage has C2H6O, carbon dioxide, water, etc..
Use it to determine any number of things.. Sort your sand collection based on the composition of silica (SiO2) and other materials(meant as a joke but you could if you really wanted to)! Or determine what kind of plastic or metal or ceramic or glue was used to make something... How fresh is your food? What happens to this material when I do this? Do a before and after analysis and find the raman shift!
You!! And literally everyone.. Schools, teachers, small businesses, hackers, hackerspaces, research scientists, chemists, biologists, cancer researchers, STEM advocates, average citizens who want to test their water, people who are interested in finding things out like what is in your favorite energy drink....people who have a taste for learning and experiencing the world! This is literally a tool that every hacker and hackerspace should have..
A lot can be said in this section... I'll boil it down to this... Basically, it works by shining a really bright laser through some optics to focus down to a sample...That laser light then hits the sample, and depending on the molecules it hits, and what they're doing...the light can be shifted up or down in color.. Some of that light, and some of the laser light is reflected back into the optics and is reflected through a couple of filters that removes the laser light completely..leaving only the shifted light from the sample.. That light is bounced off of a 'diffraction grating' which is sorta like a prism.. The light is separated and projected onto a camera(ccd) which takes an 'image' of the spectra. The computer analyzes that and compares it to a couple of online databases, then comes back and tells you what's in your tasty beverage on a very easy to read and intuitive interface!
Lasers + tasty beverages = Fun....no?
This entire process is based on an open source concept that side steps the expensive optics normally required for raman spectroscopy. Ordinarily, an expensive notch filter would be used which is cost prohibitive for most average people. My system avoids this cost by using two less expensive edge filters which when combined in the correct manner provide the same benefit as the notch filter...at the minimal cost of a little extra computing time.
Start off by putting a sample in the cuvette.. Insert the cuvette into the DIY 3D Printable Raman Spectrometer, run the analysis.....the data is retrieved from the internet spectral databases, a match is found...that match is displayed on the users remote terminal... You can store that data in an external database, share it online, or do what you please with it..
An early laser alignment test.
The majority of the raman portion of the system. Includes the laser emitter, mirror, shutter, splitter, objective lens, and filter wheel assembly.. Missing are the spectrometer and beam dump.
The actual raman portion of the system.
The following is what happens at each point in the optical system.
1. The laser emits a 532nm (green) beam of light.
2. The 532nm Pass Filter only allows the 532nm (green) light to pass, and filters out anything else.
3. The Cube Beam Splitter passes half of the light on to the Objective Lens, and the other half into the Beam Dump.
4. The Objective Lens focuses the light down to a tiny point in the sample.
5. The light in the sample interacts with the molecules, and depending on vibrations, bond angles, etc. the light is shifted from 532nm (green) to other colors/frequencies.
6. Some of the shifted light and a lot of the original laser light is reflected back into the Objective Lens and is collimated back to the Cube Beam Splitter.
7. The Cube Beam Splitter reflects half of the light to the Filter Assembly and half back into the laser.
8. The Filter Assembly contains two Edge Filters which block the 532nm (green) laser light and allow the other colors to pass. Since this is a low cost system, two edge filters are used instead of one Notch Filter...and so two separate exposures are taken and the images are stacked.
9. The Vertical Aperture (slit) controls the amount of light that enters the spectrometer section, and is a determining factor in spectral resolution.
10. The light from the slit is reflected off the Collimating Mirror on its way to the Diffraction Grating.
11. The Diffraction Grating acts like a Prism and divides the light into separate colors. Since the light originated as 532nm (green), and the shift is typically fairly minor, this light may be close to the original color...but also may be red (lower frequency) or even blue (higher frequency).
12. The light reflected from the Diffraction Grating is reflected by the Imaging or Focusing Mirror onto the Detector Array..
13. The spectra derived from the above process is reflected by the Imaging Mirror onto the CCD Array where it is captured by the raspberryPi for processing.. One image is taken with the first Edge Filter, then another exposure with the next Edge Filter and then some software to stack the images is used together along with some signal processing and possibly multiple exposures to gain as much brightness as possible so the computer can correctly analyze the spectra...
Originally I started out with a different configuration for mounting the optics. Since then, I decided to go with a much better solution where the optics are enclosed in a contiguous structure that eliminates stray beams and keeps ambient light out. It is also easier to set up, and should stay aligned longer in addtion to being more shock resistant and will reduce resonance.. The system is comprised of a number of individual modules, most of which are based around the optics listed above.
The spectrometer portion uses the Crossed Czerny-Turner Configuration shown below.
The full system with spectrometer installed.. These parts were all designed using openSCAD and printed in ABS on a daVinci 1.0 3D Printer. This section of the project contains the optics as described above in the optics section. To print them, it requires about 1800grams of filament and several days.
Here without the laser and the spectrometer..
The parts that make up the filter selector assembly..
The filter selector assembly with the front removed..
A closeup of the inside of the spectrometer.. The fins are light baffles that keep reflections inside the device to a minimum.
Another closeup detailing the collimating mirror mount inside the spectrometer..
A view from the outside... The whole thing fits in a Prodigy mini ITX case by BitFenix..
The electronics are centered around a raspberryPi. There are three microcontrollers tied to the raspi through rs-232.. The controlBoard, the interfaceBoard and the imagingBoard.. The controlBoard is also tied to the power control board... and at this time, the imagingBoard and the interfaceBoard may be living on the same PCB..
All three boards are based on the ST Microelectronics Nucleo F401RE STM32F401RE MCU and fit into what used to be hard drive trays that slide into the case..using a 3D printed adapter..
The Nucleo F401RE is just one of many platforms supported by mBed.. The boards shown below are prototypes, I'll be publishing the Eagle files for the new boards when I get the bugs worked out with these..
I am using the mBed online IDE to program them.. Say what you will, it works great.. gitHub to firmware..
Schematics, board information and firmware can be found here.
More can be found here.
- Power Relay for Laser
- TTL Control for Laser
- Monitor Temperature for Laser using DS18B20 sensor
- BMP180 Barometric Pressure Sensor for integration into compensations
- HIH-4030 Humidity Sensor also for integration into compensations
- Control L298 HBridge for Heating/Cooling of peltiers on CCD Array and Cuvette
- PID Monitor and control Cuvette temperature using DS18B20 and L298 HBridge
- Monitor current draw from peltiers on CCD Array and Cuvette using ACS712 current sensor
- Control Beam Shutter using a standard 9gram hobby servo
- Detect Laser Good (verify beam is reaching destination) using a TEMT6000 ambient light sensor
- Open and close Cuvette Tray using stepper motors driven by ULN2003, with optical end stops
- Rotate Filter Wheel Assembly to change from 522nmSP to 550nmLP filters using ULN2003
- Detect Filter Wheel Assembly position using rotary encoder
- Monitor Cuvette Holder for presence of cuvette in tray using a optical proximity sensor
Board information and schematics can be found here.
- Accepts power from main power supply and distributed it to other boards
- Contains the L298 HBridge for the imaging and cuvette peltiers
- Current Sensor monitors peltier current draw
Schematics, board information and firmware can be found here.
- Arduino Pro Mini (for Adafruit RGB LED Ring which animates depending on activity)
- ILI9341 2.2" TFT LCD Color Display
- Capacitive Touch Panel with 12 'Buttons' using MPR121 touch controller
- Displays system status and mini control interface
- Accepts user input to open/close cuvette tray, etc..
- LED Ring provides feedback regarding status, etc..
Schematics, board information and firmware can be found here.
- Controls Toshiba TCD1304DG Linear CCD
- Monitors Linear CCD Detector Array Temperature via DS18b20 temperature sensor
- Monitors UV index and IR with a SI1145 UV Index Sensor to detect fluorescence and IR.
- *Might, at least in future update control the Linear CCD sliding, which can be used to increase resolution.
- Transmits CCD data to raspberryPi for processing
I will start by saying, there is no secret sauce to this project.. I am committed to sharing every detail of how this project works, how to build it and how to get it working...and hopefully how to modify it to suit your needs!
The entire system is based on a raspberryPi.. And uses 4 microcontrollers to accomplish its tasks.
The open source hardware information:
The open source software and library information:
For a more readable version of this, check the gitHub location.. I tried forever to figure out how to get this information on here in a readable format, but there just doesn't seem to be any way..
The device firmware for the controlBoard, interfaceBoard and imagingBoard are located in the gitHub under software and are in 4 formats..Three of which are zip files.. There are the actual C++ files and then the exports from the online compiler...which you should be able to import and compile without issue.. There is the Keil uVision4 .zip file, the mBed online IDE (mBed Tools) .zip file, and the zip archive (With Repositories) version.. As soon as I have some worthwhile code to share, I will start putting the pre-comiled .bin files on gitHub as well...that way you can just drag and drop them to your Nucleo board without concern..
Please read more about how raman spectroscopy and this system works!