Close

Hack Chat Transcript, Part 2

A event log for Amateur Radio Homebrewing Hack Chat

Working the world on a homemade radio

dan-maloneyDan Maloney 03/18/2020 at 20:070 Comments

juggie12:21 PM
Does that not come ith experience Charlie ... ?

Charlie Morris ZL2CTM12:21 PM
I don't mind using other peoples circuits, but I need to understand how they work forst.

June12:22 PM
That would be amazing.

Charlie Morris ZL2CTM12:22 PM
MS-BOSS. That's true, but good for 80m-40m I suspect.

juggie12:22 PM
Its informative to take a cap or an L and to try measuring it and understanding it - specially with more than one meter

KD9KCK12:22 PM
Some older radios have the area's marked out with white lines and labels. So its easier to figrue out what does what.

Charlie Morris ZL2CTM12:22 PM
What's that Juggle?

juggie12:23 PM
understanding a circuit properly

bl00p12:23 PM
yeah, i'd like to see some well documented impedance matching amplifiers that don't need transformers, like an IF amp that matches 50 ohm out of a mixer to 500 ohm crystal filter

Tomi Piriyev12:23 PM
Anybody has experience in getting CE /FCC for radio module?

Charlie Morris ZL2CTM12:23 PM
Yes. A lot of the HF manuals explain the circuit quite well.

MS-BOSS12:24 PM
SPICE is your friend, especially if you can get S-parameters of components as well as transient model.

Charlie Morris ZL2CTM12:24 PM
Juggle. Yes. I had a good foundation through the air force. The more you do the more you understand how the circuit works.

James Finch12:24 PM
@David I need to read into the latest and greatest. I'm a decade or two behind... spent most my time on FTNIR et.al. Interesting what can be made with lab test equipment also and with and for less now days.

That's what I actually like best about Charlie's videos: here's the component, this is what it does, and here are the calculations that I used to figure out the value. Great stuff

Gary Sutcliffe12:24 PM
@Tomi Piriyev I ran a few RF modules through FCC.

Trevor R.H. Clarke12:24 PM
@Tomi Piriyev I suspect there probably isn't much experience with that here since the focus is homebrew which wouldn't require testing and cert

Charlie Morris ZL2CTM12:25 PM
Again, my approach is to keep tings simple. I'm trying to provide a resource back to the community.

Ben12:25 PM
@Charlie Morris ZL2CTM - would David Rutledge's "The Electronics of Radio" fall into that for you? I think it is basically walking through the design of a Norcal 40.

June12:25 PM
Yes, especially as a beginner, it's not like I know that measuring that component is gonna show me xyz. it's nice being able to read through (or watch) someone's thought process and why they landed on designing something a certain way

Charlie Morris ZL2CTM12:25 PM
I hope I do that June. That's the aim.

Charlie Morris ZL2CTM12:26 PM
I know the radios are simple and not 'contest grade' but that's the point for me.

<h1> BSA </h1> joined  the room.12:27 PM

Charlie Morris ZL2CTM12:27 PM
I'ver a got a CW rig on the go here.

newdendrite12:27 PM
Contests are great test grounds for simple xmtrs :-).

Tomi Piriyev12:27 PM
@Gary Sutcliffe i would like to get CE/FCC certification for my Lora module

Charlie Morris ZL2CTM12:27 PM

Tomi Piriyev12:27 PM
@Gary Sutcliffe i am wondering how long does it take and what price range?

David12:27 PM
@James Finch https://pubmed.ncbi.nlm.nih.gov/28043004/

Charlie Morris ZL2CTM12:27 PM
I'll build the receiver first and check out that HB filter

juggie12:27 PM
you can't beat bare copper and a hot soldering iron !!

KD9KCK12:28 PM
I need to get a better soldering iron. I can't get mine hot enough to solder to a bare copper panel.

juggie12:28 PM
use pads or me-squares

David12:28 PM
@James Finch there also nice paper on non-resonant amplifier and antenna design I could try and find for you

Charlie Morris ZL2CTM12:29 PM
TIme wise is hard to say. You can easily knock out an amp in an evening. Cost is not too bad either, especially with AliExpress. Probably well under $100

de∫hipu12:29 PM
@KD9KCK pre-heat it

KD9KCK12:29 PM
Hm use islands. Good idea.

juggie12:29 PM
old fashioned bread boarding at its finest -

Ben12:29 PM
@Charlie Morris ZL2CTM - how much "stuff" do you have on hand vs ordering things for a project you have in mind?

Charlie Morris ZL2CTM12:29 PM
I have a nice Weller one here. Having a good tip is important too.

James Finch12:29 PM
Those cheap ~$10 LCR-T4 Mega meters are nice to getting started for testing and matching components.

de∫hipu12:29 PM
@KD9KCK put the pcb on an electric grill

juggie12:29 PM
put a pad on the intersections of every wire on Charlies design and you're away :-)

KD9KCK12:30 PM
Mines an old RadioShack 30 watt iron.

Charlie Morris ZL2CTM12:30 PM
The copper board as a base works well for me. I have very few instability probs.

juggie12:30 PM
super glue the pads and you can pop them off with a sharp blade later

Charlie Morris ZL2CTM12:30 PM
James. Yes. You don't need lab grade equip to get going.

June12:30 PM
my next project (after an antenna) was gonna be a cw single paddle with copperclad pcb as the main parts... y'all making me think i should get a different soldering iron (ive never used copperclad pcb before)

Clive joined  the room.12:30 PM

MS-BOSS12:30 PM
Super glue is very funny once you heat it up and get the nasty fumes in eyes.

juggie12:31 PM
easy to see and tweak too and as Charlie says - stable

juggie12:31 PM
keep the glue the other side of the pad

Charlie Morris ZL2CTM12:31 PM
I had a simple (I htink) 30MHz scope. The LCR meter is an M4070

juggie12:31 PM
hot iron, small pad, fast joint glue stays cool

Charlie Morris ZL2CTM12:32 PM
I also sandpaper down old copper boards and use them again. As per the photo.

MS-BOSS12:32 PM
The M4070 is OK, however lacks the possibility to select test frequency.

James Finch12:32 PM
@David Sure, thanks for the link. Great to see... interesting what can be analyzed using the RF range under the right conditions.

Charlie Morris ZL2CTM12:32 PM
Agreed.

Steve Bossert (K2GOG)12:32 PM
I second having a good solder tip. Use a brass sponge to clean them instead of a wet sponge so your tip lasts longer.

Trevor R.H. Clarke12:33 PM
If you've got a non-temp controlled iran, do yourself a favor and pickup an inexpensive one...there are Hakko knockoffs on aliexpress/ebay which work with genuine Hakko tips and they are probably $20 or so

MS-BOSS12:33 PM
A sponge for washing dishes and a bit of detergent does the same job without peeling of as much copper.

newdendrite12:33 PM
A paper towel doesn't peel copper or reduce the tip temperature.

Charlie Morris ZL2CTM12:34 PM
Anyone have a BITX?

juggie12:34 PM
yup

Trevor R.H. Clarke12:34 PM
I have a uBitx

Charlie Morris ZL2CTM12:34 PM
That's another way to get into HF.

Trevor R.H. Clarke12:34 PM
I use it for SOTA

bl00p12:34 PM
yeah, the $40 898 with hotair and temp solder is pretty good for $40

Wa6ara12:34 PM
yep, two of them

KD9KCK12:34 PM
I was thinking of getting a uBitx. Looks like it would be a nice radio.

Charlie Morris ZL2CTM12:34 PM
I think they are good platform to experiment with. Not too expensive.

juggie12:35 PM
Charlie, you're a rare beast, you build AND operate, many do one or the other !!

Charlie Morris ZL2CTM12:35 PM
I also think a DSB DC rig is a good starting point too. I started with that and then went to SSB.

Trevor R.H. Clarke12:35 PM
it's an ok radio but it's open hardware and quite hackable...you'll prob want to add RF chokes to the digital lines, replace the pot and encoder, and add an AGC circuit

Charlie Morris ZL2CTM12:36 PM
No point biting off too much at the beginning and getting frustrated.

Trevor R.H. Clarke12:36 PM
I also modified mine to add a LiPo charge controller (pre-built) so I can perm install batteries for outdoor operation

Charlie Morris ZL2CTM12:36 PM
That it Trevor. Buy the base radio and hack it. That way you will start to learn what is going on.

bl00p12:36 PM
my ubitx has all sorts of wires and bodge solders going on now. but i pretty much quit using it after buying an old kenwood at a hamfest

Wa6ara12:37 PM
Charlie, I really like your design and build technique, out in the open where eveny thing can be seen.

juggie12:37 PM
thats the other cheap easy way in - old kit from rallies etc

Charlie Morris ZL2CTM12:37 PM
Juggie. I probably build more than operate. I like tramping/hiking so making small radios is enjoyable.

juggie12:38 PM
hence the light waterproof form factor I guess

Charlie Morris ZL2CTM12:38 PM
I'll upload a pic soon.

Sir Woody Hackswell joined  the room.12:39 PM

Sir Woody Hackswell12:39 PM
|}{|

Charlie Morris ZL2CTM12:39 PM

Charlie Morris ZL2CTM12:40 PM
These are all built in plastic boxes.

June12:40 PM
Are those tupperware lids?

So many food containers...

June12:40 PM
Awesome!

Ben12:40 PM
The vertical copper pieces - are those to isolate signals, or to fit more in the space?

Charlie Morris ZL2CTM12:40 PM
It's a local brand herem but essentially the same.

Charlie Morris ZL2CTM12:41 PM
They are built into the lids. The bottom is only attached for transport.

James Finch12:41 PM
I think the fine tuning of lab test equipment is what inspired me to just use that gear until I wanted smaller form factors for mobile and HT use. The price and noise floor of spectrum analyzers has me focused on building those.

Jim Anderson12:41 PM
Very nice pieces of kit!

Charlie Morris ZL2CTM12:41 PM
Both. Thet separate the TX and RX and provide more room to mount boards.

Ben12:42 PM
Do you find you need the TX/RX separation? (ie, do you notice if that isn't there?)

James Finch12:42 PM
Hardcore kit porn! Awesome!

Ben12:42 PM
So far all my homebrew has the TX and RX are separated because it is spread all across the workbench

leon8boy112:43 PM
hi

Charlie Morris ZL2CTM12:43 PM
I just do it. My approach is always to separate the high power TX rx from earlier amp stages. Less likely to have onscillations/instability.

Charlie Morris ZL2CTM12:43 PM
I have had that on the base rigs.

Charlie Morris ZL2CTM12:44 PM
The stripboard works well too for me.

juggie12:44 PM
I like the modular approach but with it on one board - less chance of ground loops

Charlie Morris ZL2CTM12:44 PM
Here's another one

James Finch12:45 PM
Anyone using the Si4432 or thoughts regarding? They're so cost effective: https://www.ebay.com/itm/1PCS-Mini-SI4432-Remote-Wireless-Transceiver-Communication-Module-240MHZ-930MHZ/183413464917

Charlie Morris ZL2CTM12:45 PM

Wa6ara12:45 PM
Real Ham Radio!

Charlie Morris ZL2CTM12:45 PM
Again. Build each stage individually and test it. Then combine then.

bl00p12:45 PM
where do you put all your mdf boards with radios on them? :)

When breadboard were breadboards!

Charlie Morris ZL2CTM12:46 PM
That way you get the satisfaction that everything is on track.

juggie12:46 PM
reusable modules for later raios ...

MS-BOSS12:46 PM
@James Finch Have a look at the 128 registers you need to configure before you can use the radio.

Charlie Morris ZL2CTM12:46 PM
bIOOp. Yes, on a shelf next to the desk. I can count three up there.

Wa6ara12:47 PM
I use the back side of floor planking - good size and stiff

Charlie Morris ZL2CTM12:47 PM
I do reuse some stages, but more often than not I simply reuse the componts.

Wa6ara12:47 PM
Also, build the fittings jto support the pots, caps and switches using a 3d printer

Discussions