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Hack Chat Transcript, Part 1

A event log for Battery Engineering Hack Chat

The power in your pocket

dan-maloneyDan Maloney 12/14/2022 at 21:550 Comments

Dave Sopchak10:42 AM
oh man I should put on a clean shirt

Dan Maloney10:43 AM
Hi Dave! We're strictly come-as-you-are around here. Thank God, because I'm rarely presentable

Dave Sopchak10:44 AM
I'm just happy to be here, hope I can help the ball club

Dan Maloney10:47 AM
Excellent almost "Bull Durham" reference ;-)

Dave Sopchak11:03 AM
we gotta build 'em one cell at a time

Dave Sopchak11:12 AM
So last week I was down in Pasadena, visiting my friend who runs SAFCell. They make cesium dihydrogen phosphate fuel cells that run at about 250C. It's a great temperature for doing internal reforming of methanol or ammonia. It's only waste heat if you don't use it!

Dan Maloney11:16 AM
That's interesting, we've been talking about fuel cells lately in our editorial meetings. Like from a "whatever happened to fuel cells?" perspective.

Dan Maloney11:17 AM
Weren't we supposed to have fuel cells generating electricity on a building-by-building basis by now?

Tom Johnson joined  the room.11:22 AM

Aidan Fraser joined  the room.11:23 AM

Dave Sopchak11:25 AM
fuel cells are still around!

Dave Sopchak11:25 AM
but

Dave Sopchak11:25 AM
the ones running homes were using reformed natural gas

Dave Sopchak11:25 AM
and we doan wanna use no fossil fuels, even efficiently

Dave Sopchak11:26 AM
My neighborhood, I have a couple of neighbors with fuel cell cars- both the Toyota Mirai and one had a Honda Clarity

Dave Sopchak11:27 AM
they *loved* the cars, but even here in the commie SF bay, the hydrogen filling stations have had a spotty uptime

Tom Johnson11:27 AM
Hi Everyone. Self introduction. I'm an embedded developer working on renewable energy communications protocols, consulting with a DC-area EPC that has intentions of getting into the storage market. Happy to help with protocol questions ... except canbus since I don't have any experience in that one.

Dave Sopchak11:27 AM
one of my neighbors still loves his Mirai

Dave Sopchak11:27 AM
Hi Tom!

Tom Johnson11:28 AM
Hi Dave. Thanks for doing this. Looking forward to making small zaps in my backyard.

Dan Maloney11:28 AM
Seems like that's the essential problem -- can't have a hydrogen economy until you have hydrogen demand, and the demand won't be there until there's an infrastructure to support it.

Dave Sopchak11:29 AM
Fuel cells would still handily beat batteries for trucks- railroad too

Dave Sopchak11:29 AM
fast refuel, and if you want MOAR ENERGY just have more hydrogen tanks. The reactant is separate from the power generation

Dave Sopchak11:29 AM
just like with an IC engine (except so much better)

Dave Sopchak11:30 AM
whereas with batteries, for a truck, that's a lot more weight for more range

Dave Sopchak11:30 AM
even for a car, but 400 miles is pretty good for 99.9% of driving

Tom Johnson11:30 AM
Anyone working on battery trailers? That seems like a low-hanging fruit to get small EVs across the country nonstop.

Dave Sopchak11:31 AM
you think? hauling more weight?

Tom Johnson11:32 AM
Wepends on weight to energy.

Dave Sopchak11:32 AM
I've taken trips with friends here in California and from Connecticut to Ohio in the last year, and man Tesla has chargers all over the place for fast recharges

Dan Maloney11:32 AM
I've seen Teslas with generators stuffed in the trunk. That's kind of a solution /s

Dave Sopchak11:32 AM
oh man

Dan Maloney11:32 AM
Gotta grab some lunch, brb

Dave Sopchak11:33 AM
well, I suppose where things get sketch in the Great Basin maybe. Better to be safe

Tom Johnson11:33 AM
Gotta fill the interior with plants. Oh wait thats CO not CO2.

Dave Sopchak11:33 AM
well, just have a good catalytic converter on your generator and it'll be all CO2

Dave Sopchak11:34 AM
So Tom the closest I got to what you're doing was doing a USB device specification for portable fuel cells

Dave Sopchak11:35 AM
boy that'd be fun with USB type C now. Charge everything direct over USB

Tom Johnson11:35 AM
Something else to be stolen in bad neighborhoods.

Dave Sopchak11:35 AM
don't *even* get me started

Dave Sopchak11:36 AM
so I was talking with Mike Malone on the splash page for this hack chat. I think rolling your own rechargeable batteries that'd work better than what you could get with Li ion right now would be...challenging

Tom Johnson11:37 AM
I will look for Anderson's new USB format any day.

ILove Scotch joined  the room.11:37 AM

Dave Sopchak11:39 AM
the Aquion page that Mike linked to showed a DIY copper/zinc rechargeable battery, but it was far from optimized

Dave Sopchak11:39 AM
I think I heard the new-er USB spec talks about pounding 200W or more?

ILove Scotch11:40 AM
"boy that'd be fun with USB type C now. Charge everything direct over USB"

lol I expect USB-IF will propose new plan having two 48v pair of power! i.e. now device will connect up the two different pairs in series and boom 96v aka ~500 watts of available power :P

Dave Sopchak11:40 AM
suh-weet

Dave Sopchak11:41 AM
get a nice little tingle if you get a frayed cord, like when i worked on my phone line with sweaty hands!

ILove Scotch11:41 AM
Well isn't latest usb-if spec already asking 48v?

Dave Sopchak11:41 AM
if it is, it hasn't asked me

ILove Scotch11:42 AM
USB Power Delivery offers the following features:

Increased power levels from existing USB standards up to 240W.

New 28V, 36V, and 48V fixed voltages enable up to 140W, 180W and 240W power levels, respectively.

ILove Scotch11:42 AM

https://www.usb.org/usb-charger-pd

USB

USB Charger (USB Power Delivery)

USB has evolved from a data interface capable of supplying limited power to a primary provider of power with a data interface. Today many devices charge or get their power from USB ports contained in laptops, workstations, docking stations, displays, cars, airplanes or even wall sockets.

Read this on Usb

Dave Sopchak11:42 AM
yep

Dave Sopchak11:42 AM
huh

Dave Sopchak11:42 AM
The higher voltage makes sense. More current = fatter wires

Dave Sopchak11:42 AM
as we now know

Aidan Fraser11:43 AM
Wow, that is bold for a “for everyday humans” spec tho

ILove Scotch11:43 AM
Can't safety, OSHA i beleive. lol I should email my friend on USB-IF group.

Dave Sopchak11:43 AM
I've read about these "everyday humans"

Aidan Fraser11:43 AM
Haha, they’re everywhere!

Aidan Fraser11:44 AM
But seriously, when you cross the “could potentially confuse a human heart” threshold, that’s big

ILove Scotch11:44 AM
That reminds me, My first prediction is USB-IF will have power pins that are longer than data pins.

ILove Scotch11:44 AM
in next spec.

Dave Sopchak11:45 AM
well I guess if folks don't fry themselves often with the mains outlets, what do we have to fear from USB C connectors?

ILove Scotch11:45 AM
gets what happens when at 48v under load and you pull out the cable where the host/client can't detect when it's being disconnected!

ILove Scotch11:45 AM
gets=guess

Dave Sopchak11:46 AM
an ordinary human becomes extraordinary?

eitan.goldin joined  the room.11:46 AM

ILove Scotch11:46 AM
Sparks! Fried cable ends.

Dave Sopchak11:46 AM
OK I'm saving my questions to ask the group for the top of the hour

Tom Johnson11:46 AM
Is Extra Low Safety Voltage still Volts in the US and VA in Europe?

Dave Sopchak11:47 AM
I thought VA meant watts

Tom Johnson11:48 AM
LOL...yea in DC it does.

Dave Sopchak11:48 AM
funny I have an AC transformer that also lists VA

Dave Sopchak11:48 AM
maybe I should ask for my money back

Drix11:49 AM
Anyone interested in miniature batteries?

Example:

https://www.electronics-lab.com/meet-the-tiny-100mah-rechargeable-3d-solid-state-batteries-from-iten/

Dave Sopchak11:49 AM
Ooo! This is where I get to tell you all the news: there's no such thing as a solid state battery

Dave Sopchak11:49 AM
unless, by "solid state battery", you mean "a marketing term"

ILove Scotch11:50 AM
Hum, How about heatstorage and using Solar cell to capture IR

ILove Scotch11:50 AM
that be solid state battery to me :P

Dave Sopchak11:51 AM
well what's your definition of a battery then

Dave Sopchak11:51 AM
does it include "pitcher and a catcher"?

Tom Johnson11:52 AM
I always assumed a solid state battery would be made on a semiconductor line, using something like a photolithography process. Aside from driving sensors it's not my current gig though.

ILove Scotch11:52 AM
input electricity, store it for x time, then able to drain electricity

Dave Sopchak11:52 AM
well hey a capacitor does that

Dave Sopchak11:52 AM
is a capacitor a battery?

ILove Scotch11:52 AM
depends on the Ultracap

Dave Sopchak11:53 AM
capacitors aren't batteries

ILove Scotch11:53 AM
LTO versions

Dave Sopchak11:53 AM
heat storage isn't batteries

Dave Sopchak11:53 AM
energy storage? Sure

Tom Johnson11:54 AM
Dave are you livestreaming anywhere? Do we get to watch you type or blow stuff up in the real world?

Dave Sopchak11:55 AM
so, to Tom's point- he mentions stuff on a semiconductor line. Transistors, ICs, diodes, resistors? That's what I call solid state. The thing is a brick that doesnt' change dimensions as it's used

ILove Scotch11:55 AM
Weve put in > 1MJ of maxwall ultracaps as a buffer for an EV. Now if you want to drive 1 block only could be enough to be considered an battery like storage.

Dave Sopchak11:55 AM
Tom- that would be fun but, sadly no

Tom Johnson11:56 AM
Scotch, anything like the bank of caps for fixed location usage? I have motors that I'm worried about inrush against the batteries.

Dave Sopchak11:56 AM
So, a Li ion battery, let's say graphite on the negative electrode, nickel cobalt oxide on the positive electrode, solid electrolyte in between. Did you know the negative electrode will change its volume about 12% going from fully charged to discharged?

Erik Bosman11:57 AM
I guess if you're calling something a battery, the expectation is that the voltage doesn't drop to half or less when it's at half capacity.

Dave Sopchak11:57 AM
positive electrode changes volume too

Dave Sopchak11:57 AM
good one Erik

Dave Sopchak11:57 AM
also, speed of charge and discharge- a capacitor is *crazy fast* compared to a battery

Dave Sopchak11:57 AM
because it's not doing chemical reactions

Nicolas Tremblay joined  the room.11:58 AM

ILove Scotch11:58 AM
@TOM "I have motors that I'm worried about inrush against the batteries." Depends on how big your batteries are, if they have enough surface charge likely could handle inrush.

Dave Sopchak11:58 AM
moving ions, at most (in the case of low voltage electrolyte batteries)

Dave Sopchak11:58 AM
every battery is a little bit of a capacitor

Dave Sopchak11:58 AM
but not the other way around

ILove Scotch11:58 AM
Dave what about https://www.licaptech.com/products

ILove Scotch11:59 AM
it's hybrid

Dave Sopchak11:59 AM
this is a good example- why have a big honking bank of batteries when a smaller bank of batteries and some caps to handle the transients will do?

Dave Sopchak11:59 AM
we did that with our fuel cells back in the day. HP laptops had load profiles like the flight of the bumblebee

Dan Maloney12:00 PM
So we're already in the middle of a lively discussion, but we'll do the official kick-off thing and say welcome to everyone to the last Hack Chat of the year! I'm Dan, I'll be moderating along with Dusan as we welcome Dave Sopchak to continue the discussion of batteries and battery engineering.

Mark J Hughes12:00 PM
Hi Dan!

Dan Maloney12:00 PM
Hey Mark!

Tom Johnson12:00 PM
@ILove Scotch Yea, it is a general concern. I'd expect the energy-storage devices I'll be using are generalized, and so might need specific hardware in front.

Tom Johnson12:00 PM
Hi Everyone

Dave Sopchak12:00 PM
Hi, I'm Dave. I first realized I had a problem with electrochemistry about 1993, and I've been in therapy ever since.

Tom Johnson12:01 PM
Cat therapy

Myles Carpeneto joined  the room.12:01 PM

Mark J Hughes12:01 PM
Hi Dave!

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