Vibration Sense!! Generally Exhibited by the prong of a tuning fork or by swinging the pendulum which slightly describes as random motion of molecules or particle in the fluid(Brownian motion) as well as in atmosphere leads to the continuous bombardment in surroundings which give rise to the practical application named as Vibration.

Only simple three physics factors of vibration change the life cycle in every technical stage which use to analyze and improvise some great application comes under the mechanical, Civil, Electrical and many other field lines too.

Moving Forward with some Vibration analysis significance, there are some good presentations we can learn or check through the point of electromechanical or robotics or mechatronics view, where industries actually have to pay a very high cost for maintenance for great standard devices health status testing as well as the spare part replacement for industrial machinery systems rather than repairing it on the right time. Several Industrial Infrastructures whether it is the manufacturing of mechanical or electrical or any kind of very high patronized technical work with its correct parameters and great premises factor to be analyzed at the correct time to take the best measures to avoid any improbable causes or damages also at the very important extremity related to every equipments as well as according to users(employee). Still, industries always try to find every better way to find cheap and best solutions which is good for industrial vibration monitoring upgrades that depict the industry 4.0.

Here is the talk where we proudly introduce the device as Wireless Vibration Sensor which has the capability to analyze machine life status and gives very unique support to users while working with high tech machines. This smart vibration sensors works with mesh technology also known as WSN(wireless sensor network), elaborated in the previous blog about how these sensors create private network topology and easy to communicate with the computer and embedded controllers like Arduino raspberry pi, pycom etc, which help these sensors to send and share appropriate industry equipment analysis to users. These kind of sensor not only create the private network but also has the capability to connect through online cloud servers like Azure, AWS, firebase and many kind of IOT cloud platforms with secure protocols to even communicate through cellular services like Lorawan, particle electron and many other cellular services for providing the infrastructure with smart factory with ultra-low latency and easy to connect securely through different useful web application for machine health analysis.

Descriptive features of Wireless vibration transmitter perform the operation through a highly precise 3 axis accelerometer with the accuracy rate of +/-16 g which help to convert the real-time physical oscillation signals to 2 power 32 step size digital data readings which share the data to users through processors or controllers with specific software available with NCD to monitor industrial equipment through wireless repeaters, easily compatible with PC’s or laptop or through specified codes which share the information, as per the requirement of users in both. The Ultra low power features for circuit design of wireless vibration sensor alarm Powered by just 2/4 AA batteries and an operational lifetime of 500,000 wireless transmissions, 10 years of battery life can be expected depending on environmental conditions and the data transmission interval and with an optional point for the external power source. It uses onboard antenna range between 2 miles for wireless connectivity using an open communication protocol to provide the better configuration with different kind of application which help to integrate with any kind of control systems easily.

There will be some specific parameters which will be provided by this kind of wireless vibration sensor alarm system with minimum 0.01g or Less accuracy for excellent conditions of machinery and Maximum 2.5g or More for Shutdown the Machine (while monitoring the temperature of machines at same time) and look for possible causes and overcome through maintenance with additional application to analyze the mechanical rotor life status, shaft alignment analysis, corrosion detection of Pumps, gearboxes, fans, compressors, motor, check frequency emissions of electromechanical and fluid flows of traps, energy optimization, monitor the real-time data from PLC’s. This kind of machine’s health status share the parameters several times per day and provide data to your existing vibration monitoring systems which allows the maintenance team to monitor more channels with less resources by eliminating the collection of vibration data for predictive analysis using wireless communication. The monitoring system also allows check the daily status on machines in dangerous, remote site locations also through unique cellular services.

The Wireless vibration accelerometer sensors is one of its kind which is going to low down the maintenance cost and share the great results to protect machine health to vast extent, price within the range of $180 to $190 with manual describes the default configuration and integration process of sensor with high tech machines and get them connected with IOT world easily.