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The chicken or the egg

A project log for Soldering pen

Cheaper fine-pitch soldering setup with Wellers RT tips

hp-banjohatHP (@banjohat) 03/14/2016 at 19:000 Comments

So which came first?

I have a tray with ATMEGA168's. the only problem is that the package - MLF. In other words, No leads and damn small. Lucky I have tried soldering fine-pitch no-lead packages before, but this is getting ridiculous. how will I solder my new soldering station? with the very tip that I'm building a station for. It's like brain surgery on yourself.

Luckily I have access to a real Weller station at work so during my lunchbreak I quickly soldered a MCu to one of my PCBs. Back home I could then put on headers and 'big' components, like 0603 resistors and caps.


First light

It's always interesting when a new board is powered on the first time. Will it let out the magic smoke? will it just don't work? Even though I have done plenty of projects I'm still not sure what to expect at the first power-on. could it be THAT time when it just explodes in your face without warning?

Hesitantly I turned on the power and .... nothing. well. phew, no smoke, no explosion, not today at least.

I put on the ICSP header just to find that I have put it on mirrored. Damn. Made a new adapter and uploaded a blink sketch. yay! light! MCu is working along with Oscillator and the LED. so far so good.


Too much light

The next thing was the analog front-end. This is the part where I have been using the design from Martin Kumm. I actually tried to write him a long time ago and ask permission but he never replied. I guess that the open source still applies when his work is still online with the license text so I soldered up the Op-amp.

again, nothing. After a quick inspection I found that the opamp had the inputs switched. Damn damn.

cut traces and add wires. signal? Check!. Okay, now I could sense the temperature of the tip, reading a stable 25/26 degrees. I took my still hot soldering iron and touched the ned RT tip. the temperature was rising! fast! fantastis, that meant that the sensor was giving me readings. that would work.

next up was the power output: PMOS with an NMOS to provide the right signal type. The big moment - power on with the tip.

and BAM. disaster. In what turned out to be a reverse PMOS (I really screwed up with mirroring this time huh?) The body diode of the beefy FET was providing a clean path through the RT tip and before I could do anything the tip was glowing an eerie red. I turned the system off as fast as I could but the damage was done. the heating element of the tip was destroyed. resistance read 390ohms. Dang.

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