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Gathering Components

A project log for EV Commuter Longboard

Zip around on your own custom deck at lightning speeds. Never miss class again.

marshMarsh 01/20/2014 at 16:271 Comment


First, you're going to need a deck. If you're working on a budget, go to Walmart or Academy Sporting Goods or similar and pick up something cheap for around $20. The above deck is a bustin mini maestro, which I think I got for $80-90. The primary difference is quality of the build / size; this is a longboard deck (though a small one) and it gives me more room to work with. You can get away with using a cheapo $20 skateboard, though.


Next get some trucks. These are inexpensive Paris trucks off Amazon.


If you get a cheapo-skateboard, they'll come with wimpy plastic wheels. You need big, beefy ones if you're going to do some cruising. I recommend 70mm or so sized wheels, also off Amazon. They often come with bearings as featured above, but check out any online skateboarding / longboard resources if you're confused how to put all this stuff together.


The heart of this (and most EV projects) build is the brushless outrunner motor. Hobbyking is probably still your best bet for finding these. You'll want something with a relatively low kv rating (low kv = more torque). I went for the lowest they had available, ​a 149kv motor. I actually don't recommend it—get something in the ~300 range—because this will easily yank the board out from under your feet.


You're also going to need an ESC to run the brushless motor; I got ​mine from Hobbywing (no, that's not a typo. Hobbywing != Hobbyking). Don't worry, I'll go over how you figure out the correct values, etc. in a later post.


I really dig these ​Turnigy "Long" LiPo batteries. They may be a bit too long to fit between the wheels on a cheapo $20 deck, but there's plenty of space on any longboard, and it allows for great ground clearance. 

The rest of the components you probably have lying around: you'll need an Arduino or similar microcontroller and some kind of remote control option. A Wii Nunchuck works great for this, and ​XenonJohn's tutorial is probably the best explanation for how to get started with it.

Assembly details coming up!

Discussions

jeff.ballard.86 wrote 05/01/2014 at 13:52 point
I built one of these last year using 2 of the same motor, ran it with an 8S 20AH LiFePo4 battery. I also welded up a custom "skeleton" style longboard deck. I rode it for a little bit, but your right about the low kv motors, it would throw me off in an instant. It also had 8" mountain board wheels.

I canned it because even with a extremely nice ESC it was still jerking when starting off, even with alot of gear reduction(im 235lbs and the board is close to 40 with batts). Once I was going though it would accelerate like a batt out of hell!

link: http://endless-sphere.com/forums/viewtopic.php?f=35&t=55687

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