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Getting high... voltage

A project log for The High-Voltage Spirit of Christmas

Freeform Arduino-controller Christmas Tree with the traditional ball of plasma top

szabolcs-lrinczSzabolcs Lőrincz 12/28/2018 at 20:540 Comments

My main goal was to create some awesomeness, that is simple enough to implement in free form circuitry. A high voltage resonator seemed like a good choice. My first idea was to create something like a "tesla coil". I soon had to realize that these are not as simple as they seem to be, so I turned to using traditional transformers.

I had these little trafos lying around. They're from compact fluorescent lamps, which have an inverter inside their base to provide voltage to the tube. I also had some neon lamp bulbs, so the solution was obvious. Using a MOSFET and an Arduino, I managed to drive this with a 100 kHz square wave, and there was light. Funny thing is, since my square wave was asymmetric, only one electrode of the lamp was glowing.

Neon bulb driver

It was nice, but I though I could do one better.

Then I came across this video by GreatScott! where he creates an arc lighter using an inverter from and LCD monitor. This was just what I need! So I salvaged the transformer and the driver circuit from a faulty monitor PSU I had lying around (I have lots of junk lying around), rewound the primary coils, and so I began my journey in high voltage (well, medium voltage to be honest) electronics.

The inverter and the place of the inverter
Rewound primary coils

For the winding, I used this so-called "Litz-cable" that I saved from another transformer I torn down. These cables consist of many small diameter enameled copper wires. The purpose of using this instead of a single conductor is to minimize the losses from resistance due to the skin effect (especially in high frequency applications). 

The driver is called a 'Royer converter'. I soldered together the circuit with the original components in-air, and supplied it with 5 volts. I could draw some neat arcs, and also managed to light a fluorescent lamp. Unfortunately, this still wasn't enough to show corona effect, so I needed something to put on top of it, but nevertheless, it is still a nice circuit.

Mandatory flourescent lamp test

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