A nuclear power plant is a thermal power station in which the heat source is a nuclear reactor. As is typical in all conventional thermal power stations the heat is used to generate steam which drives a steam turbine connected to a generator which produces electricity. The conversion to electrical energy takes place indirectly, as in conventional thermal power plants. The heat is produced by fission in a nuclear reactor. Directly or indirectly steam is produced. The pressurized steam is then usually federal to a multistage steam turbine. Steam turbines in Western nuclear power plants are among the largest steam turbines ever. After the steam turbine has expanded and partially condensed the steam, the remaining vapor is condensed in a condenser. The condenser is a heat exchanger which is connected to a secondary side such as a river or a cooling tower. The water is then pumped back into the nuclear reactor and the cycle begins again.

System Basics

The alarm annunciation system acquires the alarm inputs as potential free contacts, processes them as per ring-back sequence and controls the display windows and hooters. Generally, the display windows and the hooters are in the main control room on the control panels and the system electronics, referred here as alarm annunciation system, is in the control equipment room. In other words, they are physically different and can be located at different or at the same location. In control room, operator is provided with a set of push button switches to ‘Acknowledge’ the incoming alarm by muting the hooters, ‘Reset’ a returning to normal alarm and carry out a manual ‘Test’.

System Description

The advanced alarm annunciation system is designed around industry standard ELB-REV4 iSCADA microcontroller. The system consists of two type of cards, viz. alarm card and communication card. In one 19” module, there can be one communication card and up to 19 alarm cards. An alarm card itself is a complete annunciator for 8 alarm points. It also carries out self-diagnostics and sends alarm and diagnostic data to communication card via I2C bus. It has a dedicated SCADA microcontroller. Alarm card does not depend upon communication card for its function.

Communication card employs three microcontrollers on board for various functionalities. Three microcontrollers communicate to each other via a shared RAM.

System Features General

• Micro-controller based modular design.

• Each card can independently handle up to 8 alarms.

• Each card is a complete annunciator for 8 points.

• Ring-back sequence as per ISA S18.1-R.

• Both single and redundant architecture possible.

• The system is fault tolerant.

• Time stamping in real time format.

• Battery backed memory.

• Cards are Hot-Pluggable.

• Synchronisation with station master clock.

• Self-diagnostic: On board self-diagnostic can detect failures in input, output or microcontroller

Card Level Redundancy

Two alarm cards form a redundant pair. One card is active and the other is standby. When active card fails, the standby card takes over automatically without any bump. This allows multiple card failures in a system if they are in different redundant card pairs. The redundant card can sit either in the same bin or in the separate bins. Card level redundancy gives freedom of having some cards in redundant mode and rest of them in single mode. This facilitates optimization of cost and space.

Online Logging and Printing Communication card of the system provides a printer port and a serial port. A dot matrix printer can be connected directly to the printer port of the system for online printing of alarms with time stamp. An isolated RS-485 serial port is provided with MODBUS protocol for communication with PC. The PC side software logs the alarm and diagnostic data periodically from the system. The data is stored in database for later analysis. The information is provided to the operator via a tabular graphic user interface.

Manual System

Test Operator can at any time invoke a manual system test by pressing a pushbutton momentarily. This forces the system to enter ‘Test mode’. In this mode, all inputs are simulated by the software and full alarm sequence and system electronics are verified.

System Engineering

Various aspects were considered for engineering the system module like robustness, ease of operation, wiring, maintenance and aesthetics. The system module has terminal blocks directly mounted on the backside for input, output and power supply connections. For ease of wiring/maintenance, input and output terminals are separated. One column of the terminals is dedicated for one card. Common signals are provided through a distinct terminal column. Printer port and RS-485 port are available on both front and rear side. Either of the front or rear can be used. The system is designed to meet seismic requirements. All the components and internal wirings are properly tied and supported. The card guides are provided with springs. Staggered Euro connectors are used and cards are screwed to the bin. System bin has ventilated top and bottom. One standard 19” module (approx. 267 mm height, 480mm width, and 420mm depth) can accommodate 19 alarm annunciation cards (152 alarm points). More such modules can be used for larger systems. The system requires two types of power supplies, viz. 24VDC and 5VDC.

Category-IB compliance

AERB guide SG-D25 defines the criterion for development and qualification of computer-based systems. After drawing system requirements, the system architecture design was evolved, collimating hardware and software requirements. After detailed design of hardware and software, system integration, testing and validation was carried out.

CONCLUSION

Nuclear energy is the explosive of radiation. These radiations are very harmful for the human body damaging the cells of the body. It not only makes people sick but even causes death people are exposed to the nuclear radiation. And, the disadvantage of nuclear power plant is handling of radioactive waste and inspection of pipeline in nuclear power plant. In nuclear science, protection of workers became a catalyst for the development of robotics. The most advantage of this thesis is to replace robot instead of human. In nuclear power plant Robot, A measured the radiation using Geiger Muller Counter. Robot B was used to pick and place the radioactive waste container. Proximity sensor was used to detect the radioactive waste container which was integrated with Arduino kit. After detecting, LabVIEW sent the command to Robot B pick and place the radioactive waste container. Robot C was used to inspect the pipeline in nuclear power plant. Mechanical damages or corrosion were present in the pipeline, the ultrasonic sensor detected these damages. The LabVIEW simulation of these robots gave good results, so it can be implemented practically in nuclear power plant. The main use of a human-like a robot is will able to work in the extremely dangerous situation. The main advantage of the robot is to perform automated and repetitive work or to execute hazardous tasks that are dangerous to human beings.