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DPP Architecture Test - PCB Design and Bill of Materials

A project log for MultiMPPT

A low cost and high efficiency Maximum Power Point Tracking (MPPT) charge controller with multiple inputs for solar panel setups.

leonardo-wardLeonardo Ward 04/30/2022 at 20:310 Comments

This PCB was designed to test the DPP architecture used in MPPT designs. The software used to designed the PCB is Kicad 6.

To get the PCB design (e.g. schematic, PCB, gerber files) check the following repository.

The tests performed with this PCB will contribute to develop the project MultiMPPT, that is a low cost high efficiency MPPT with multiple inputs. 

Hardware Design

The following image contains the schematic of the PCB:

Where:

PCB

Bill Of Materials

NameQuantityPrice per unit (USD)
PCB1$1.8
2200µF 50V Aluminum Electrolytic Capacitors Radial2$1.65
1µF ±10% 25V Ceramic Capacitor X7R 08051$0.10
47pF ±5% 100V Ceramic Capacitor C0G, NP0 08051$0.14
Diode Standard 100V 300mA (DC) SOD-123 1N4148W2$0.18
2 Circuit 0.374" (9.50mm) Barrier Block Connector Screws with Captive Plate3$1.05
N-Channel 100 V 9.4A (Tc) 48W (Tc) Through Hole IPAK (TO-251AA) IRFU120NPBF1$1.06
1 kOhms ±1% 0.125W, 1/8W Chip Resistor 08051$0.10
100 kOhms ±1% 0.125W, 1/8W Chip Resistor 08051$0.10
0 Ohms Jumper 0.125W, 1/8W Chip Resistor 08052$0.10
Flyback Converters For For DC/DC Converters SMPS Transformer 1500Vrms Isolation 180kHz Surface Mount1$3.97
Low-Side Gate Driver IC Inverting, Non-Inverting TSOT-25 (Type TH)1$0.80

The overall price is $15.08 (USD), without taking into account shipping costs. This designed could be a cheaper, some components have higher specifications than those that are needed (e.g. power dissipation and current). 

Keep in mind that the DPP architecture is not the complete MPPT, but is the most important element in the design (in my opinion) because it allows me to test the efficiency of the system under different conditions, and the use of multiple inputs.

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