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Solapodz

A range of wood based solar lights & USB chargers; no plastic moulding, using repurposed batteries, for manufacture in developing nations.

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Solapodz represents a new approach to the design of solar lighting and charging products by
1) 'Designing out' the key plastic moulded components for processed wood and aluminium to enable local manufacture and servicing.
2) Using repurposed lithium laptop cells that would otherwise be discarded.
This design methodology is a new initiative to ensure product manufacture and servicing is done in country to benefit and improve the local skill base and existing service economy.

Having spent 2 years as a volunteer in Sierra Leone, I discovered the power of solar energy, it then became my vocation. After many years working in developing countries in product design and solar engineering, I feel there is an urgent need for a solar light that can be manufactured and maintained locally.

There will be key challenges in terms of component sourcing and material processing, which inevitably will have some knock-on effects in terms of form, function and costs, but I feel there should be an alternative to the existing 'throw away' solar products that have a 1-5 year lifetime.

Solapodz are a range of such products designed for local manufacture, local maintenance and the potential to be upgraded or recycled, but without relying on injection moulded plastic as the key component.

These are intended for people in developing countries without access to reliable electricity. Initially these products could be configured for lighting and/or USB mobile phone charging, but future designs could incorporate IOT remote sensing and transmission e.g. water well levels, water purity or farm data.

This not only will enable more people to have access to electric light as an alternative to the unhealthy kerosene lamp but will also help stimulate the local economy. The other key benefits are the environmental savings due to reduced shipping and plastic disposal. I feel there is an opportunity to create something aesthetically pleasing and environmentally friendly using wood as the base material, for a very important product using renewable energy at its core. Over many years I have developed prototype designs and I feel that I am now ready for further production to allow some real market testing and design validation.

1- How does this project help people.pdf

How does this project help people

Adobe Portable Document Format - 35.77 kB - 07/02/2023 at 11:36

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2- The next steps.pdf

The next steps for this project

Adobe Portable Document Format - 33.29 kB - 07/02/2023 at 11:35

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Solapodz - the justification v3.pdf

The business case & justifications

Adobe Portable Document Format - 68.50 kB - 07/02/2023 at 11:14

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Adobe Portable Document Format - 6.55 MB - 07/02/2023 at 11:14

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Exploded view.c1.png

Exploded view showing product assembly

Portable Network Graphics (PNG) - 185.60 kB - 07/02/2023 at 11:03

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  • 1 × Solar cell 60x90 monocrystalline 6V module
  • 1 × Battery 18650 repurposed cell
  • 2 × Wooden chassis Cut & routed, but handed
  • 1 × PCB Electronic Components / Misc. Electronic Components
  • 1 × Sheet Aluminium Cut, drilled and bent

  • 1
    Exploded view showing assembly

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aaaaaa wrote 07/05/2023 at 15:24 point

ugly

tell me how many month this device can run small computer? I no need big computer, only fuzix or other os with C. I need ssh, vi and git.

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