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Am I fooling myself?

A project log for Droidbot 07 - Wheeled-Quadruped

An ambitious mobile robot for testing my skills and learning new ones.

paul-crouchPaul Crouch 02/08/2018 at 18:490 Comments

Do PAMs really have much benefit over motors?

Some (subjective) pros & cons of PAMs vs BLDC motors for this application:

Pneumatic Artificial MusclesMotors (& gearbox)
+ Powerful for their weight/cost.
+ Fast.
- Have to trade speed for torque.
- Do I have the budget for big enough motors?
+ Negligible weight for muscle itself.
- Weight of valves (400g each) & compressor (2.88kg). Reservoirs planned to be 2L soft drinks bottles (tested to 90psi).
- Fittings, pressure sensors, regulator (all non-zero).
- Weight of motors & gearboxes or lead-screws. Small KEDA 28-30 920KV Brushless Outrunner weighs in at 57g.
Larger Turnigy Aerodrive SK3 - 5055-280KV Brushless Outrunner: 570g.

+ Inexpensive, even including cost of 3-way solenoid valves. ~£11 per DOF.
+ Single small compressor (85lpm) for ~£30.
- Fittings & accessories should be considered (all non-zero).
+ Small BLDC motor ~£9
- Larger (more torque) motors cost more. £40+ for bigger BLDCs.
- Required ESCs can be costly too(?)
+ Compliant: built-in suspension for both rolling and walking. 
+ A degree of safety around those pesky humans.
- Difficult to position and lack of rigidity would make balancing (future!) more difficult.
- Limited unpowered support - collapses when not powered, so no static display or maintenance.
+ Easier to position.
+ Gearing that isn't back-driveable would automatically lock limbs for static support.
- Could be too rigid? Transfer of shock. Not compliant to terrain.
- Air demand could outstrip supply. Compressor choice & reservoir size have major impact.
- Compressor current ~30A.
Current of multiple BLDC motors?
Small KEDA 28-30 920KV Outrunner max 7A.
Turnigy Aerodrive SK3 - 5055-280KV max 60A.

I'm concerned about the speed-torque trade-off with motors; I guess that's solved with bigger motors but that has weight and cost implications. PAMs seem to have plenty of power but I'm fairly sure I'd be shortening the life-span of the solenoid valves by operating them at high rates and it would be a huge PITA to have to switch to motors, because of reliability issues, once I'd committed to PAMs.

Maybe a hybrid system? Best of both worlds or twice the weight, power consumption and complexity?

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