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  • 3D Printing

  • After designing the watch in Fusion360, I had to print the parts with a 3D printer, in my case the bq Prusa i3 Hephestos. As a material I am using PLA, mainly because it doesn't smell as bad as ABS. The main challenge was getting the case printed with...
  • CAD

  • CAD = Computer-Aided DesignIt also equals lots of clicking and quiet cursing.I did mechanical and PCB design for 1K-OP today in Autodesk Fusion 360 and Kicad. While trying to design scissor-switch mechanisms for the keys it sunk in that I have 1 day...
  • Introduction

  • There are different ways to detect if someone is sitting or standing with a bad posture. Different companies are trying to detect if you are slouching and remind you to sit/stand straight. One of these is Lumo (https://www.lumobodytech.com/) which is...
  • Completed assembly instructions

  • The first iteration of assembly instructions is here:https://github.com/01binary/elysium-max-exoskeleton/raw/master/instructions/assembly instructions.pdfI had to grow the scope several times but some important features made it into this release:Setup...
  • Box Casting & Sheet Metal parts

  • I successfully cast the chest plates this fall (see Shell Casting Success), but after many casting attempts on hip bones this winter, I finally ran out of slurry. I can't order more because it would arrive frozen, resulting in permanent chemical damage....
  • Reinforcing and repair

  • Repairs after NW Wasteland Decompression party. Replaced plastic rod ends with steel ones from McMaster Carr, electrical wiring in the spine with bungee cords. Replacing finger connectors with elastic straps as well to make the suit appropriate for extended...
  • Emulating a CNC router with a laser cutter

  • I have had terrible luck with tear-out when milling plywood on the Shopbot. Here is an example of the kind of issues we're experiencing:Notice how the top ply or two is getting ripped up during the milling process. And this is when using down-cut endmills...
  • Hot Wire Foam Cutting

  • Today we made the letter ‘S’ in foam.The general frame was constructed with 2X2 and 2X3 wood pieces and a 6″ 1/2-13 bolt up the spine. I used stainless steel wire for the element, but nichrome wire would have been a better choice.Links to the .svg and...
  • Tough as old boots in fact

  • After a bit of head-scratching I decided simple was best, and rather than cut and fold these with a single layer I just joined two of them back-to-back. I accidentally dropped the first one on the kitchen floor while I was making them, and it bounced,...