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Easy socket for thru-hole crystals (HC-49 variants)

mcunerdmcu_nerd wrote 01/21/2024 at 00:15 • 2 min read • Like

I wanted to make a socket for swapping out crystals on some of my development boards.  Using .1"/2.54mm machined pin headers was a good start as the pins from a crystal fit in quite well and the spacing is perfect.

The question now became the best way to go about it.  I could break off two separate pins and solder them in individually, but from experience soldering in and nicely aligning single pins is rather tedious.  I could do board revisions to have a middle, unused pin resulting in soldering a segment of three pins that would make things a bit easier,  but that wouldn't help with the existing boards I have on hand. 

The chosen solution was to simply remove the solder leg of the middle pin, resulting in a three pin segment that will fit in unmodified crystal footprints.

I ended up using a rotary tool with a cut-off wheel to grind away the middle pin.  While it was a little tedious, I actually enjoyed it in a strange way.  I did the grinding before breaking the segment off to made the grinding process easier to control. I then broke off the segment.  I could have tried my side-cutters, but I didn't want to risk damaging them. 

A board with one installed:

It works well and doesn't look too bad.  I have some crystals with shorter legs that make for a nicer appearance, but I was pressed for time to dig for them.

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Ken Yap wrote 01/21/2024 at 00:20 point

Nice. I've seen this technique used on a dev board. I've got some used machined pin IC sockets I can recycle for such a purpose. The crystals do slip out now and then but that's the price for plug and play.

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mcu_nerd wrote 01/21/2024 at 04:32 point

Thanks for the comment.  Not surprised that others have done the same.  Haven't had any slip out yet, perhaps some sockets work better than others and also slight variations in lead thickness for the crystals.  I'm using machined pin headers I got from Samtec.

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