• Added a drive wheel

    travis.r.wheatley07/05/2014 at 16:41 0 comments

    Added a 4" pulley that will act as the drive wheel. I attached this to the 400:1 planetary gear system. This combination should get me pretty close to my target performance. However, after a couple of test spins the high torque involved proved to be a bit too much for the small cotter pin that holds the drive assembly to the central shaft, so need to get myself a new and perhaps sturdier pin before proceeding.

  • Assembled the planetary gear system

    travis.r.wheatley06/25/2014 at 18:26 0 comments

    Spent a little time this morning assembling the planetary gear system. The set consists of 2 4:1 segments and 2 5:1 segments. This allows for ratios ranging from 4:1 all the way up to 400:1. Put the full stack together just to verify functionality. It's pretty apparent that 400:1 is going to be way too much. Next step will be to play with the gear ratios to find the sweet spot.

  • Scored a nice planetary gearbox set to use.

    travis.r.wheatley06/24/2014 at 21:34 0 comments

    Ok, got sidetracked for a few days building an ultralight backpacking tent. Way cool project... but that's another story. Finally got by the hobby shop today and scored a nice planetary gearbox set. It sports configurable ratios ranging from 4:1 all the way up to 400:1. So... should be able to find the sweet spot in there somewhere.

  • Performance expectations

    travis.r.wheatley06/12/2014 at 23:24 0 comments

    So.... 350 grams falling 1 meter will power this puppy for around 6 seconds. We'll err on the side of conservatism and call it 5 seconds to make the math easy. That means that if we raise the height to 2 meters we can expect the time to double to 10 seconds. If the weight is increased to 10 kg with 2 meters of travel distance I should expect somewhere in the neighborhood of 5 minutes of illumination per "charge". Not bad.... not great, but not bad.

  • Initial proof of concept

    travis.r.wheatley06/12/2014 at 22:56 0 comments

    Looked at the guts of the hand crank backpacking flashlight and hooked up a drive shaft to do some initial measurements. I was able to use a weight of 350 g with a drop of 1 meter to drive the generator for approximately 6 seconds. This gives me the baseline numbers I need to calculate how much time I should be able to run the wall sconce for using a weight of 10 kg and a drop of around 2 meters.