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Gearbox

A project log for Hi torque 3d printed cheap robot actuator

Cheap 3d printed hi torque robot actuator with electronics

Pavel G.Pavel G. 05/07/2020 at 23:580 Comments

General

I decided to develop gearbox with ratio from 1:25 to 1:35 to archive 180 degrees per second with full torque (i hope).

Small backlash is acceptable (at least for robot leg actuator)

All designs will be created in Openscad.

Design

I  had a few experiments in the past: So my favorite designs are: 

1) Spur Pinion  double gears organized in 3 gears per stage (each stage is a 3 spur-pinion gears at triangle corners) with ring gear as output: Openscad drawings and visualization will be uploaded soon.

This type of gearbox have 1:33 ratio (can vary, but not limited at max)


2) Cycloidal - i experimented in past, I got 1:25 ratio (strong limit for 70x70 cm footprint), but my past experiments had some Issues (mostly because of missing bearing at critical places)

Best ideas for Cycloidal you can see here: 

https://hackaday.io/project/165653-3d-printed-robot-joint-with-active-compliance

https://hackaday.io/project/167855-simple-cycloidal-robot-leg-for-quadruped

Gearbox exploded view concept

Key features: 

Gearbox disassembly video

Assembled gearbox

Actuator test without absolute encoder

Gearbox test with absolute encoder

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