Move to the basement and Manifold Gluing

A project log for HydroPWNics

An open source hydroponic garden control, monitoring, and grow system with cloud database and dashboard.

AVR (lordKiCAD)AVR (lordKiCAD) 09/10/2015 at 02:210 Comments

So this pas week I got a lot of work done on the project. Also the plants are doing wonderful, they sort of prompted the acceleration of the project and all the work that got done. The NFT grow system was moved into my basement after a bit of cleanup. The input and drain manifolds were glued together and installed into the unit permanently.

The move was rather simple, there is a place in my basement where across from the furnace, I cleared out junk and placed the NFT system in there. The space I placed it in happens to be the right size for the setup, the plan is to build another unit thats a bit taller to be placed next to it. Take a look:

I later cleared the pile of ceramic tile and junk out of there. A second frame of the same design but with 23" legs (I did that for all you superstitious folks) painted blue will be placed in the space next to the green one pictured here. Moving the unit was fairly simple, the entire thing came apart very easily, like I hoped it would. The rows (fence posts) are easily removed once the input manifold is simply pulled off. The rows pull off the drain manifold keeping the 1 1/4 " pipe used to mat them to the manifold tight inside the uniseal. These pipe piece were not glued to the manifold, this is so that the rows can be removed if the garden needs to be dismantled or cleaned.

Dry press fit the drain manifold in place, Input manifold in pieces.

Input manifold dry fit together.

Drain manifold gluing process, the manifold is assembled within the frame, it gets permanently installed this way but it adds rigidity to the system and serves to lock the fence post grow rows in place.

One side assembled

Midway assembling second side of drain manifold.

Another view

Second half of manifold completely assembled.

Another view of the completed manifold

View from beneath, all four drains from the fence post rows converge to this output, it protrudes about an inch into the reservoir.

Another view from below

A view from the side below.

Fence Post Grow Rows installed, they just press fit in place

The gluing of the input manifold was a longer more careful process. The input manifold has PVC ball valves for setting the water depth in each row, I decided to assemble the manifold in stages to prevent PVC cement vapor from damaging the valves. As I assembled the manifold I made sure to take down all the lengths of the different pieces of pipe, I will be updating the other project page with this information so anyone out there can build one like mine. Moving on with the photos:

Assembling the t-joining piece

Assembling valve sections of the manifolds. For assembly the manifold was assembled in half essentially, pairing two fence post rows together. Each side of the manifold was assembled separately, with the idea of being installed into place and joined together with the T shaped piece above. This piece is dry assembled here and not yet glued.

Part of section without valves assembled first. The valves and the pipe for connecting them to the fenceposts were assembled separately.

This piece connects the pump and flow rate sensor to the manifold.

Fitting assembly for connecting flow meter to pump and input pipe glued together.

Gluing one of the manifold halves.

Small sections of pipe glued to valves and set to dry, these were attached before gluing the valves into the manifold sections so they would dry a bit before hand to prevent excess vapor of the cement from melting the internals of the valve. Also picture are the two sides of the manifold that the valves glue onto and the fitting assembly for atting the pump and flow meter to the input pipe.

Beginning the input pipe gluing. the input pipe connects the pump inside the reservoir to the T-shape piece designed to join the two halves of the manifold containing the water level set valves.

Input pipe assembly components primed for gluing.

Input pipe assembly in the process of being glued.

Input pipe and T-shape (joins both sides of manifold) glued and drying for next step.

T-shape piece and input pipe glued together.

Manifold pieces glued in sections, set up to dry briefly before valve gluing.

Pump/flow meter fitting assembly added to input manifold pipe.

Getting ready to glue the valves onto the two sides of the manifold.

Adding water level set valves to each side of the input manifold.

Two sides of the manifold assembled with valves.

Both completed sections of the manifold placed on either side with the middle T-piece primed and ready for gluing.

Manifold glued and installed, with the waste water draing valve to be glued in place next.

Gluing the waste water drain valve and pipe

Manifold completely Assembled and installed.

Both manifolds in place, directly above where the reservoir will be placed, perfect.

View from below after both manifolds and fence posts rows installed

Everything in place after moving the rest of the junk out of the space.

Netted pots in place

So that wraps up this post, the whole unit is assembled and moved into the basement. Expect updates regarding the lights and transplanting the plants very soon. Next week we are getting back to electronics and software.