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Ultrasonic Directional Speaker v1

Producing highly directional sound from 40kHz ultrasonic transducers

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Produces highly directional sound from 40kHz ultrasonic transducers. I'm building a device to be used in a musical performance, able to project sound to small portions of the audience, without other people hearing.

This is my first large-ish electronics project.

Software

The Arduino Due is programmed with Atmel Studio 7. Source code is at https://github.com/alanvgreen/DirSpk1

  • Why The Arduino Due?

    Alan Green03/04/2016 at 16:53 0 comments

    I chose to use the Arduino Due at a very early stage of this project. Partly I fell into it from curiosity after previously using an Arduino Uno, but there were a few concrete reasons too:

    • Cheap. Through injudicious application of 12 volts, I've killed two boards already. Blowing up $100 equipment would be stressful, but since the Due can be had for 20AUD (ebay, aliexpress), it's more nuisance than disaster.

    Five Dues. Two dead. One in use. Two more ready to go.

    • Range of peripherals. The Due's SAM3X8E (link to 1459 page pdf datasheet) has peripherals I need and a bunch more that are just convenient.
      • ADC: To digitize the incoming signal.
      • PWM: For output of the 40kHz, variable duty cycle signal.
      • USB: For programming and debugging.
      • SPI: Desirable for running all kinds of peripherals.
      • DAC: outputting an audio signal is a useful debug tool.
      • Timers: useful for generating audio tones.
      • GPIO: The Due has loads of GPIO pins for reading user input and flashing the odd LED.
      • And more I won't use for this project: CAN bus, Ethernet, IIC, external RAM, external Flash, SDCard reader/writer.
    • ARM Architecture. I've been wanting to work with ARM for a while.
    • Fast enough. The 84MHz system clock allows the duty cycle of the 40kHz PWM signal to be varied in increments of 1/84,000,000's of a second. This allows for 2100 settings of the duty cycle, approximately 11 bits of precision.
    • Ease of use. The community (arduino.org) is great and vendor tool support (Atmel Studio IDE, Atmel Software Framework) is more than adequate. There's lots of example code, and the ability to program via USB makes it simple to get get started.

    Maybe the Due wasn't the best choice for this project, but it's working out pretty well none-the-less.

  • Prototype

    Alan Green01/26/2016 at 02:03 1 comment

    I finished step 1 from my plan.

    It works! The speaker shows a directional effect, and it's quite loud, at least in my work area, with the supply cranked up to 30V.

    Read more »

  • Baby Steps

    Alan Green01/22/2016 at 21:44 2 comments

      I'm constantly torn by how "finished" a product I ought to be aiming for. It's very tempting to over polish, but I'm not looking to produce a mass-market device. Instead I should focus on the requirements, then plan how to get there.

      Requirements for V1

      For March, I want to build a device that

      1. has two, independent channels (not really stereo, as mostly people will only hear one channel at a time).
        1. Each channel ought to have its own volume control
        2. Each channel ought to be output to its own speaker
      2. is reliable enough to support Mitchell's practice and performance sessions without needing tinkering.
      3. is easy to operate so changes can be made on-stage if required
        1. On-off switch on front panel
        2. Easy to twiddle volume knobs controls
        3. Some kind visual indication of current performance, such as a VU meter.two or maybe three devices that work reasonably reliably.
      4. Safely packaged to avoid electrical and physical hazards.

      Future Versions

      Things I don't need to do

      1. MIDI, Internal Synthesizer.
      2. SDCard for sound files.
      3. Touch screen.

      The Plan

      Here's the outline of how I want to get from where I am to V1

      1. Prototype single channel on a breadboard
        1. Use bench power supply and power over USB
        2. Build input circuitry, with amplification and voltage protection for the Arduino.
        3. Build single channel output circuitry
          1. incorporate opto isolators
          2. test a 4x4 transducer array, see if an inductor would help
          3. build 5x10 or 7x7 array
      2. Figure out mains power supply
        1. Carefully consider safety aspects
        2. Build it, for real. It should supply 48v, 12v and 5v power.
      3. Build dual channel input
        1. lay out circuitry in diagram first
        2. build on perfboard
      4. Build output channel
        1. lay out circuitry in diagram
        2. build on perfboard
      5. Build transducer arrays.
        1. 2x 100 or 200 transducer arrays
        2. test and iterate
      6. Build an enclosure.
      7. Stand back and admire the work.

  • Debug Amp/Speaker

    Alan Green01/19/2016 at 11:47 0 comments

    I made a little amp to help debug the audio input / processing side, based on the application notes section of the LM386 datasheet. It consists of an LM386, a 9v battery, an old 8‎Ω speaker and a handful of capacitors and resistors. I added a 50kΩ pot for gain control.

    And here it is built on a mini breadboard:

    It plays Nouvelle Vague just fine.

  • A Very Short History of Ultrasonic Directional Speakers

    Alan Green01/06/2016 at 09:14 0 comments

      This log is a summary of what I've found about directional speakers.

      Joe Pompei and The Audio Spotlight®

      The modern directional speaker began with Joe Pompei at the MIT Media Lab. Large parts of his 2002 PhD thesis go straight over my head, however there is a lot of good information in there, including a summary of previous research into directional speakers (spoiler: the military did a lot of work with sonar), and a human-readable summary of the math.

      Pompei combines two ideas to produce a directional speaker.

      First, sound waves are directional if the width of the wavefront is much larger than the wavelength. Middle-C (262-ish Hz) has a wavelength of 1.32m, so if a speaker were, say 10m wide, you might be able to get a directional wavefront from it. Ultrasonics however have much smaller wavelength - about 8mm at 40kHz - so reasonably sized speakers will produce a directional wave front.

      Second, ultrasonic sound waves will demodulate in air. The resulting audible sound is much quieter than the ultrasound that generates it.

      Joe Pompei called his speaker the Audio Spotlight® and founded Holosonics to produce it. There are a number of YouTube videos showing off the speaker: this one with Joe Pompei causing trouble in the library is my favorite, although this other one has some more technical details.

      Kazunori Miura's Ultrasonic Directive Speaker

      In March 2011, Elektor Magazine published an article by Kazunori Miura describing a directional speaker built from ultrasonic transducers. It was the inspiration for this project.

      Briefly, Miura discovered that using pulse width modulation over a 40kHz square wave carrier produced a better result than several other schemes. He also seems to have pioneered using those 16mm transducers from ultrasonic range finders. The article has lots of useful hints about construction too, including the need to determine the polarity of the transducers (more on this later).

      Miura's resulting device looks a lot like a class D amplifier (explanatory video here). The incoming signal modulates a 40kHz wave, which is then pumped through a MOSFET H-bridge to drive an array of ultrasonic transducers. If one were to replace the array of transducers with a low-pass filter and an audio speaker, it would look a lot like the the circuit used in the class D amplifier Wikipedia article.

      As far as I can tell the differences between Pompei's and Miura's devices are:

      1. Pompei uses amplitude modulation (AM) while Miura uses pulse width modulation (PWM). AM can use power more efficiently since the power required to produce the ultrasonic wave is (approximately) proportional to the power of the audible signal, while the PWM scheme uses full power all the time. AM also requires more sophisticated processing.
      2. Pompei uses an array of circles of piezo-electric film, about 40mm across (as far as I can tell) while Miura uses 16mm piezo electric transducers. The 16mm transducers are relatively common and simple to mount on a PCB interface with (ie. solder to the terminals). I suspect that using the film is fiddly.
      3. Pompei's device runs at 65kHz, while Miura's runs at 40kHz. 40kHz is audible to dogs, while 65kHz is not. Cats, however, can hear both. Neither frequency seems to have any effect on humans, even at quite high levels, but there hasn't been conclusive research either.

      Kazunori Miura is selling kits from his website. They're quite good value considering that they include the transducers, which are a little difficult to get hold of.

      A Sidebar about Elektor

      If you're into hobbyist electronics you should probably subscribe to Elektor. Every issue has two or three neat ideas that get me thinking. Look in the Jaycar Catalog, page 63 for a discount code.

      And Others

      SoundLazer is likely a device that Hackaday readers have heard of. The first SoundLazer device was a successfully funded Kickstarter project, with all backers receiving access to schematics and parts lists, however these are not available to non-backers and the company is now focused...

    Read more »

  • Why This is Being Built, and When the Deadline Is

    Alan Green01/06/2016 at 08:33 0 comments

    This all came about as a result of conversations with my son.

    Mitchell is doing his Bachelor's degree in Music at the University of Western Sydney and this year will be putting on a performance as part of a course named "Sound and Performance: Expanded Practice". The university describes it in this way (bolding added by me):

    This unit offers students the opportunity to plan, prepare and perform a substantial artistically and technically challenging performance project as featured artist. Students are required to expand their performance practice by utilising electroacoustic and/or multimedia and/or theatrical elements...

    When he is assessed, Mitchell gets credit for his performance and any novel "elements" that he uses, but doesn't get credit for building these elements. In other words, it's not cheating if Dad builds it for him. It would even be fine for Mitchell to just go buy something off-the-shelf.

    Mitchell had been interested in highly directional speakers for some time. I'm fascinated by them too: usually an audience has a shared experience of a performance, but directional speakers can give different parts of the audience different experiences.

    After a bit of Googling though, I was hooked. I had a lot to learn, it wasn't going to be cheap, but it does seem to be something that I can accomplish.

    That was October 2015.

    Mitchell's performance is May 2016, but he should have a solid prototype before March in order to allow him to develop his performance.

    Wish us luck.

View all 6 project logs

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Discussions

clgdu22 wrote 06/22/2017 at 19:51 point

Hi Alan,

I'm the founder of Neverone. I'm very interested by your project and I want to know if I can have your email to purpose you a agreement to make a revolutionary clothes which an ultrasonic speaker technology in.

Sincerely,

Cédric LE GUERN

  Are you sure? yes | no

Mads Lykke Jensen wrote 05/09/2017 at 07:28 point

Hi Alan!

I'm writing to you asking for help. I'm a member of the physics-show from Aarhus, Denmark, and I have actually build your project myself for educational purposes. The thing is, that I'm not that familiar with programming, and I've never used Atmel Studio before, so when your project won't build in Atmel Studio, the brakes on my project is pretty much pulled. I get the following error when running your scr-code:

------ Build started: Project: GccBoardProject1, Configuration: Debug ARM ------
Build started.
Project "GccBoardProject1.cproj" (default targets):
Target "PreBuildEvent" skipped, due to false condition; ('$(PreBuildEvent)'!='') was evaluated as (''!='').
Target "CoreBuild" in file "C:\Program Files (x86)\Atmel\Studio\7.0\Vs\Compiler.targets" from project "C:\Users\VOLSOMMERE VOLSOM\Desktop\DirSpk1-master\DirSpk1-master\GccBoardProject1\GccBoardProject1.cproj" (target "Build" depends on it):
Using "RunCompilerTask" task from assembly "C:\Program Files (x86)\Atmel\Studio\7.0\Extensions\Application\AvrGCC.dll".
Task "RunCompilerTask"
Shell Utils Path C:\Program Files (x86)\Atmel\Studio\7.0\shellUtils
C:\Program Files (x86)\Atmel\Studio\7.0\shellUtils\make.exe all 
make: *** No rule to make target `src/ASF/common/services/clock/sam3x/sysclk.o', needed by `GccBoardProject1.elf'.  Stop.
Done executing task "RunCompilerTask" -- FAILED.
Done building target "CoreBuild" in project "GccBoardProject1.cproj" -- FAILED.
Done building project "GccBoardProject1.cproj" -- FAILED.




Build FAILED.
========== Build: 0 succeeded or up-to-date, 1 failed, 0 skipped ==========

I hope you have the time to help me! Thanks,

Mads Lykke Jensen
Physics-show, Aarhus

  Are you sure? yes | no

xxxthedoorsxxx wrote 01/18/2016 at 14:15 point

hey man,

i have been looking for some one to get a proper how to guide to make a parrabollic speaker everywhere its good to see you are taking this on.

im no longer interested as i am no looking into making a love bot lol 

only joking :) i have just lost interest but i will follow your story. 

  Are you sure? yes | no

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