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  • Connect your Wires

  • 1. Make the cable guide. Cut a 6-flute section out the 36" 10mm Corex sheet, and then make scores (not cuts) at 1" intervals, starting at one side, and moving inward 18". Use a razor blade and straight edge to make scores perpendicular to the flutes...
  • Node-RED & MQTT

  • You can program all the scenario inside the Core Module, but thanks to wireless transmission and cheap computers like Raspberry Pi you can have IoT pumpkin and even change behavior over internet.Download BigClown Playground for your computer or use Raspberry...
  • Heat Break Assembly

  • Above the feed zone we want to have a clear drop in temperature to ensure proper function of the feed zone. If the temperature rises too high, it can lead to clogging as the plastic pellets start to stick together even before they enter the barrel. Therefore...
  • Hopper Assembly

  • Now we start adding the components for the material feeding system. These include the hopper, the hopper inlet and the joint body that connects the hopper with a material reservoir. There will be also a motorized feeding system. Prepare: 6 pcs M3 Square...
  • Limit switch configuration

  • While on the motor configuration page, assign limit switch and homing parameters according to the following table. Field/AxisX axisY axisZ axismin-soft-limit-12-20-40max-soft-limit13811050min-switchnormally-opennormally-opendisabledmax-switchdisableddisablednormally-openhoming-modeswitch-minswitch-minswitch-maxsearch-velocity300300300latch-velocity100100100latch-backoff555zero-backoff111...
  • Laser-cut wood case assembly

  • Attach the speaker loosely to the front panel with 4 3/8" screws, lock washers and nuts. Once all 4 screws are loosely attached, tighten them using a figure X pattern. Solder 4 wires to the speaker and button terminals. Use 22 gauge wire 6 inches long...
  • Electrical :

  • from minute 5 i talk about the electronics :  The main thing we need to do is set up GRBL by downloading/cloning it from its Github repository I used the 0.9 version but you can update to 1.1 (Link: https://github.com/grbl/grbl)....
  • Control everything from Mathematica

  • Now it's time to track! First a few words on te arduino code: the arduino is listening to the serial port (in this case the usb cable from the pi provides power and serial to the arduino). when it receives one of the commands its moves the servo to the...
  • Programming the CNC Controller

  • The CNC controller was programmed with GRBL.  The github link for GRBL can be found below.   https://github.com/grbl/grbl I have also included my GRBL settings below, and a tutorial I used to figure out how to configure the settings. https://github.com/gnea/grbl/wiki/Grbl-v1.1-Configuration...
  • Milling the mould

  • In this section I wil briefly discribe the steps of making the mould. I choose a pice of 10 mm scrap aluminium sheet metal to start with and cut a strip out of it with a angle grinder. The markings are about 7 x 4.5 cm apart (see drawing). the pieces...
  • Feed Screw assembly

  • We ended up designing a force feed system for the extruder to ensure stable operation with any sort of plastic under all circumstances. Gravity wasn't just working well enough. For this job we used a secondary geared stepper motor which is driving a...