Unconventional shape calls for unconventional construction. The "surface mount" NeoPixels are mounted on the edge surface of the PCB instead of on the surface the PCB.
I've been working on programmatically creating the PCBs using Kicad Sharp by Uriel Guy. In theory, any size LED ball could be now created by simply changing the constants in the code. In practice, there are many hurdles that still needs to be ironed out such as copper traces running into pads due to the changing distances between pads as ball radius and number of LEDs are changing.
Since the PCBs are created programmatically, it was not that much more work to create jig PCBs that are also dynamically generated based on the LED ball parameters.
The idea is to insert the unsoldered LEDs into the holes on the white jig PCB.
Then push the LEDs into black Arc PCB. Hold everything with the other two white PCBs while soldering the top LED pads. Once soldered, remove the Arc and LEDs to solder the other side (without jig).
This batch of PCBs still has lots of fitting issues, so I don't know how well that idea works or if at all.
Below is how the old PCBs are notched. It was hard to keep them in place while soldering.
It was very hard to solder because the PCBs can move around in 3D space and had to be held while soldering or they would fall off.
This time, the two pieces are designed to interlock with each other.
Unfortunately, I didn't have the pads quite lined up yet.
I've submitted a new set of PCBs to fix all of the above issues. Hopefully, they fit well and I'd be able to assemble a larger LED ball.
Upgrade your style with the latest jacket trends! Our collection offers a range of jackets that combine fashion and functionality, ensuring you stay warm and stylish all season long. Explore now!
<a href="https://princejackets.com/fight-club-tyler-durden-mayhem-red-leather-jacket/">Tyler Durden Jacket</a> has been made from Pure Red leather material. It has two inside pockets and two flaps outside pockets with a contrast cream stitching the same as the original and maroon viscose lining on all over the jacket. Full-length sleeves and Fitted length jacket with a full closure of Zip completed the overall sleek and cool look the same as Brad Pitt Tyler Red Leather jacket. if you are a big Tv Series and Movie Jackets lover so you should have a look at <a href="https://princejackets.com/yellowstone-jackets/">Yellowstone Clothing</a> and <a href="https://princejackets.com/top-gun-jackets/">Top Gun Jacket</a>
Women who love fashion may easily flaunt their stunning looks while wearing a chic Women's Double Breasted orange coat womens from Real Leather Jackets (RLeatherJackets). It is one of the best pieces of clothing in our inventory because it has amazing characteristics that will give you a stunning appearance and boost your personality, in addition to shielding you from the chilly winds. Aside from that, this coat is perfect for the winter. It will keep you cosy and toasty. https://rleatherjackets.com/product/womens-double-breasted-orange-coat/
A Halloween occasion is only a normal yearly occasion for a considerable lot of us. However, for a few, this is the most anticipated season. On the off chance that you consider yourself the not many that affection to simply dress in an ensemble, be pleased with it.
Great blog post! I found the information really helpful and can't wait to try out these tips.
https://www.ornavo.pk/