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Recycled LiPo Powerbank / PSU

Just a quick skull-wrenched module-based pack of extra juice and converters

davedarkodavedarko
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  • Description
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3D Print psu LiPo Battery powerbank noarduino portable psu

This project was created on 03/23/2015 and last updated 9 years ago.

Description

Used an old cell of a broken macbook battery, a 5V USB boost converter and a USB LiPo Cell charger module from ebay.

Components

  • 1 × lipo cell 2750mAh
  • 1 × 5V Step-Up Converter http://www.ebay.de/itm/1Stk-Mini-DC-DC-USB-0-9V-5V-to-5V-Boost-Step-up-Power-Supply-Module-PFM-Control-/181466001758?pt=LH_DefaultDomain_77&hash=item2a4037715e
  • 1 × 1A TP4056 LiPo Charger http://www.ebay.de/itm/mini-USB-Ladegerat-Li-po-ion-charger-1A-Akku-3-7-5V-Temperaturs-Arduino-TP4056-/221525300340?pt=LH_DefaultDomain_77&hash=item3393efd474
  • 1 × Switch Development Kits, Boards and Systems / Development Kits and Boards
  • 1 × hackaday swag

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Project Logs
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  • link drop

    davedarko • 12/30/2016 at 16:16 • 0 comments

    http://lygte-info.dk/info/USBinfo UK.html

    http://apcmag.com/android-usb-charging-secrets.htm/

    http://www.obddiag.net/usb-power.html

  • Cheap eBay power bank cases - 2 cells

    davedarko • 06/27/2016 at 18:19 • 0 comments

    for recycling old notebook LiPo cells, mainly 18650s, I've bought some of those BYOB (bring your own batteries) banks from eBay. I also tried to research how one gets to know the internal resistance of a battery.


    So If I understood correctly I'll get the internal resistance by measuring the battery voltage with and without a known load and use the following formula:


    The batteries I'm using are sanyo ur18650F, typical Capacity is 2600mAh and charging current is 1.75A per cell. That's way more the powerbank is able to deliver, as it seems. Input is rated 1A. So what happens if it can't deliver more?

    http://www.batteryonestop.com/baotongusa/products/datasheets/li-ion/sanyo-ur18650f-26a.pdf

  • new modules

    davedarko • 01/29/2016 at 00:32 • 2 comments

    I was using some 1A charger boards and 500mA USB boost modules before, but with my buddies power bank I ran in some problems. First of all he has an iPhone. He plugged his brand new power bank in and nothing happened. So a bit of googling confirmed our suspicion that apple does something "weird" (meh, who would have known) or at least something of they're own when it comes to charging. Best place to start was this: https://learn.adafruit.com/minty-boost/icharging

    So in addition to an LED mod I'll have to work out the resistor stuff. The power bank of my boss had a button that turned on the function for charging an iPhone. Maybe it is enough to shortly put 2V and 2.8V on the D+ and D- rails.


    New charger board 0.49 EUR

    TP4056 board with DW01 protection for LiPo cell (over and undercharge)

    eBay search: (pcm, protection) (lipo, liion, li-ion, lithium) charger


    New boost board 1.69 EUR

    eBay search: 2A 5V USB boost

  • 2nd version

    davedarko • 01/16/2016 at 18:00 • 0 comments

    I'm currently building a second version for a friend with his old battery cells from another macbook. The cells are Sony Fukushima US604496 that are selling for 60USD on a site I found them (10 on ebay though). Holy Moly. 2500mAh per cell, and these are 2 of them joined together.

    http://worcell.com/product_info.php?products_id=75708?osCsid=33aa070a35375be6a496fb472e3c50be

    I also found 4 Coslight CA603696 LiPos with 2150mAh in an old Laptop battery pack.


    Something to consider, especially for friends of apple stuff.

    https://learn.adafruit.com/minty-boost/icharging

  • just for the fun of it

    davedarko • 07/29/2015 at 13:07 • 0 comments

    I've played around with the idea to create a little board with two cell chargers and two step down (3.3V and 5V) and a step up 12V circuits. For practice I've created this little LiPo charger board, that allows to be chained.

  • 1s2p or 2s1p configuration?

    davedarko • 05/26/2015 at 10:23 • 1 comment

    INFO: s stands for serial and p stands for parallel, might be obvious / might spare googling

    I'm trying to find out what would make more sense. I have 4 cells of 2750mAh and I want to use a second cell to upgrade this device. So I have to decide - do I want more voltage or more capacity. I have this 2-6.8V input to 5V-20V output converter which is fixed to 12V (note to myself: I should check that) and could get some step-down regulators for 5V and 3.3V when I use the 2s1p configuration. OTOH, when I use the 1s2p configuration, I probably still can use the 12V booster, get more power and could use a buck booster for 5V. Not sure about the 3.3V vs. drop-out voltage of a 1117 though. I could add a direct out of the lipos, but it sounds a bit dangerous having them out in the open.

    In case of charging: I'd use a lipo usb 1A charger per cell and a switch capable of switching the cells into charging mode vs. use mode. I might even switch between 1s2p and 2s1p, if it is plausible.

    https://learn.adafruit.com/multi-cell-lipo-charging/fast-multi-cell-charger

  • Following the impulse

    davedarko • 03/31/2015 at 15:44 • 0 comments

    I designed an additional case for the banana plug connectors and chemically welded it with an acetone/abs solution to the case. When the 12V converter arrives, I will connect those plugs the following way: GREEN - LiPo Out, RED is 5V and yellow is 12V.

    I may add a second cell to get even more power but want to safely load the cells so I want to have two LiPo chargers.

  • portable PSU?

    davedarko • 03/26/2015 at 10:15 • 0 comments

    http://www.ebay.de/itm/DC-Converter-Boost-1-5V-3V-5V-to-12v-1200mA-Step-up-dc-Power-Supply-Module-free-/251739194757?pt=LH_DefaultDomain_77&hash=item3a9cd34585

    http://www.ebay.de/itm/5W-12V-USB-Step-Up-Boost-Modul-Power-Supply-/171591055901?pt=LH_DefaultDomain_77&hash=item27f39fba1d

    Thinking of adding 3.3V, 5V, 9V and 12V converters with lab bench ports. Would be cool.

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warhawk-avg wrote 10/14/2016 at 04:50 • point

Way cool!

  Are you sure? yes | no

frankstripod wrote 03/29/2015 at 14:01 • point

All your projects are great! Thank you again for the follow! :)

  Are you sure? yes | no

davedarko wrote 03/29/2015 at 14:08 • point

Thanks :) I'm planning to revisit this soon with a 12V step-up converter and some banana plug ports, may be even add a second cell. 

  Are you sure? yes | no

davedarko wrote 03/23/2015 at 19:26 • point
@xnakxx http://pages.ebay.com/link/?nav=item.view&id=181466001758&alt=web schould be one of those, but cant be sure cause I'm on my cell phone and dont see deactivated buys.

  Are you sure? yes | no

xnakxx wrote 03/23/2015 at 21:19 • point

I'm not an expert in this area, But according to the spec sheet it can operate at 1mA output load....?? http://file1.dzsc.com/product/15/02/11/366514_105511141.pdf

ehh I have the same one and hooked up a red led and a 333ohm resistor and it light up, kinda pulsed a bit initially but them became steady.  

  Are you sure? yes | no

zakqwy wrote 03/23/2015 at 21:59 • point

Thanks! As a side note--holy crap, I had no idea those converters were so cheap.

  Are you sure? yes | no

zakqwy wrote 03/23/2015 at 15:54 • point

One issue I've run in to with commercially available power packs is the minimum current draw; they often shut down below 100mA, and I'd like to use the devices for something other than recharging my phone. Will you have this limitation with your design?

  Are you sure? yes | no

davedarko wrote 03/23/2015 at 17:36 • point

Phew, good question. I'm 600kms from my workbench away for the next 5 days, otherwise I would just throw an LED at it :D it's a 5v boost module from ebay, one of the cheap ones, ebay page doesn't say anything about min values. 

  Are you sure? yes | no

xnakxx wrote 03/23/2015 at 18:53 • point

I have a few of these e-bay 5v modules. Do you have a link to the one you are using, if it's similar to mine  I can check it out and see if it has a problem with under 100mA draws. 

  Are you sure? yes | no

j0z0r pwn4tr0n wrote 03/23/2015 at 13:44 • point

Is the output just standard USB?

  Are you sure? yes | no

davedarko wrote 03/23/2015 at 13:54 • point

5V on a usb port type you would plugin usb sticks - so female A? Thanks for the skull!

  Are you sure? yes | no

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