Close
0%
0%

Micro DIY Lipo retro NumiTron clock

Super tiny, Micro clock using a Numitron as its display. Running off a 400mAh lipo battery.

Similar projects worth following
Hello and welcome to my project, this project is an entrant in the square in contest.

This project is based around my older Numitron clock which is much bigger and powered by mains. This clock has two main sources from which it can be powered and that is a single cell lipo battery (currently 3.7v 400mAh), USB (power only no serial with usb) and the secondary power to keep the RTC from loosing its mind when the power runs dry is a 300mF super cap.

The FW is ported over from my larger clock but alot has changed delays are almost completely gone and replaced with sleep cycles and interrupt routines. Thus making the clock a little less power hungry, currently it runs at 8Mhz and only uses about 60% of program memory.

keep an eye out Rev 2 is out for a spin and once its back I will start working on getting the Numitron to display the time.

The project must haves' are as follows.

DONE : *Fits in an area of 1 inch x 1 inch or (25.4mm x 25.4mm) Numitron Tube size: 32 x 10 mm (1.28 inch x 0.4 inch)

PROBABLY NOT : *Also compatible with HP bubble displays (4 digit 7 segment).

DONE : *at least 2 user buttons.

DONE : *an RTC DS1337

DONE MOSTLY (8Mhz) : *low power management running at 4~8Mhz

DONE (ATMEGA168) : *Atmel atmega line micro (looking at Attiny841 Micro).

DONE : *Serial interface.

DONE : *USB chargeable Libpo

DONE (300mF) : *Super cap backup for RTC.

Suggested features?

*N/A

  • 1 × NumiClock Micro Rev 1 simple BOM (updated) https://drive.google.com/file/d/0B49-e2fCiqckcGMxeGRURmNHY1U/view?usp=sharing
  • 1 × ATMega168 (DigiKey# ATMEGA168A-MMH-ND) Probably using this micro or the ATMega88
  • 1 × MCP73831 (DigiKey# MCP73831-2ATI/MC-ND) Single cell Lipo Charger
  • 1 × DS1337 (DigiKey# DS1337U+-ND) Real time clock with calendar function.
  • 1 × 74HC595 (DigiKey# 568-7713-1-ND) Serial in parallel out. (shift register)
  • 1 × 850mAh Lipo https://www.sparkfun.com/products/341
  • 1 × 330mF Super Cap (DigiKey# 604-1160-1-ND) Used to keep the RTC running. RTC requires less than 500nA to keep running
  • 1 × LM20 Temp Sensor (DigiKey# LM20CIM7/NOPBCT-ND)
  • 1 × .01uF 5% 0603 (Digi-key# 399-1092-1-ND)
  • 1 × .1uF 5% 0402 (Digi-Key# 399-3521-1-ND)

View all 31 components

  • Prod file, schematics, gerbers added

    Jeremy g.12/08/2015 at 22:05 0 comments

    All files are loacated in the github repo listed on the left hand side via the github link.

  • Video demonstration finished clock - case.

    Jeremy g.11/12/2015 at 16:38 0 comments

    Hello everyone, the clock is finally fully functional, minus the buzzer for the alarm and possibly one more board spin to fix a few minor bugs. The bugs don't cause any issues in the way the clock operates, there just things I'd like to fix.

    The video demonstrates how the clock functions and what options are enabled on the clock.

    I will release board files soon, once I fix the last few bugs, the board will be at rev 2.1 the FW is functionally complete and can be found on Github.

    The clock runs at 1Mhz, and utilizes sleep mode (power down mode) a lot through out the clocks operational cycles. There is a user menu operated by two user buttons, allowing the user to set time, set alarm, enable/disable showing of temperature (currently not working properly on display, but works properly in serial?), and show time only when button pressed.

    I always think these projects are funny, when I show people (mainly my friends/family) their first thought is cool its a clock. It's hard to get people excited about something that they have no inner working knowledge of. Thus i really do encourage people to build a clock of their own, not only do you learn how multiple systems co-exist but you gain a deeper understanding of how a clock functions. There really is a lot that goes into making a functioning clock.

    All right I'm done with my mini rant, enjoy and keep hacking!.

  • Video part 1.

    Jeremy g.10/25/2015 at 08:01 0 comments

    It is indeed alive. Finally got the sleep routines etc to place nice. everything is running off the lipo battery and its starting to come together. I also found one more hardware bug that i need to fix, but i can deal with it now as its not a show stopper.

    Here it is in action.. sorry for the quality of the video, I will upload a more in depth video later.

  • It's alive! Kinda..

    Jeremy g.10/24/2015 at 08:34 0 comments

    I'm updating using my phone I will resize the images when I get to a computer.

    long story short, the boad is alive. With a few mishaps, the voltage switching circuit has a EN pin that needs to be pulled low, not high. This has been fixed and I can now talk to the DS1337.

    Serial is up and running, it's a bit finicky. The clock also seems to be a bit off, both the internal 8MHz and the external. Setting the baud rate to 115200 seems to communicate one baud selection below that.. sometimes it works at the selected baud I'll have to hook the clock to the scope and see what's going on.

    There seems to be something funny going on with my interrupts and sleep modes as it will go to sleep and wake up only a few times then go for a toss.. either the heap is crashing or the clock is too unstable.

    I have not tested the temp sensor yet as I have been fighting with the rtc and the power rail management.

    The gist of the power management system is, that when powered from usb the lipo and super cap charge. When unplugged the system switches over to the lipo and the lipo makes sure the super cap is fully charged. If the lipo falls below operating voltage then the super cap kicks in to power the rtc, as the rtc has no battery backup. The super cap should keep the DS1337 running for at least an hour or so before it dies if not longer I have not yet tested the length of time it stays alive.

    Due to space restrictions in the program memory and ram I may switch to an Atmega 328. One more board spin should knock all the bugs out.

    Need to recalculate the crystals load caps, that may be the issue. Or I may just go with a 37KHz crystal and do some funny clock jumbling to keep the power down.

    I'll post more soon.

  • The source

    Jeremy g.10/23/2015 at 06:12 0 comments

    I finally droped the bare bones source code into a git repo, you can find the link on the left side of the project page.

    Don't laugh I design hardware, I'm not an expert coder.

  • Rookie mistake..

    Jeremy g.10/23/2015 at 04:32 0 comments

    finally got home to mess with the board, plugged it in fired up atmel studio 7 and no chip ID.. huh. OK so basic troubleshooting begins.

    Check the custom made jtag cable: check pinoit is indeed correct.

    Notice the board is getting a little warm : no biggie could just be the super charging..

    Board is getting hotter still : look over the board for pin 1 markers BLAH! shift registers foot print is off by one pin the whole way around....

    So snatched the shift register off the board and bingo chip ID. So I have made all the required changes in the schematic, connected ground to the super.. pin designator on the foot print was backwards. Went to a 6pin jtag that's still compatible with the current cable. Now I'm getting ready to re spin the board.

    While the boards are out for fab I'll start validating the rest of the boards communications between the temp sensor and the rtc.

    I have already verified the super charges properly and the system switches over to the super when all other power sources are gone.

    I'll update again after validation.

    Until then.

  • Parts arrived, boards built.

    Jeremy g.10/22/2015 at 22:26 0 comments

    USPS finally got my package to me, didn't look in that good of condition to be honest. But the components were fine. The build was quick only taking about an hour. The only thing not currently on the board is the JST connector for the lipo battery as I apparently forgot to put that in my digi-key order and the Numitron itself.

    I haven't had a chance yet to see if Atmel studio will communicate with the device using Atmel ICE yet. So unfortunately I only have a few photo's of the build process for you now.

    Paste applied and getting ready to stuff parts.The front of the board holds the main micro an Atmega168 an 8bit shift register the DS1337 RTC user buttons and programming interface.

    Board has already gone through the oven for the top side, the bottom side was done using a head gun. The bottom of the board holds the Super Cap, the Lipo charger / USB port and the Voltage switch.

    Using my Atmel ICE to varifiy it sees the board has power, its hard to see but the green light on the programmer says it can see the voltage on board. Next step from there is to see if Atmel studio can find the Atmega168 controller. If not then checking the schematic to make sure I have the jtag cable pinned properly, it was made in a hurry.

    Tiny clock without the tube. Thats pretty much it. Btw I know about the tome-stoned cap on the board I have fixed it since the photo was taken.

    Ill post an update when I get the programmer talking to the micro. Until then.

    Jeremy.

  • Boards here, parts delayed?

    Jeremy g.10/16/2015 at 06:23 3 comments

    (Post Update: Images have been fixed.)

    The boards arrived from OSHpark today, they are a lot smaller than I imagined.

    The Numitrons are a hair bit bigger than the boards them self's. good thing they allow parts to hang off the board :). I will have to shrink wrap each leg so they don't short out.

    My digi-key ordered is somehow delayed, arrival time was set for today two day shipping and seems that it is still in Grand Forks ND as of yesterday. I'm a little irritated as I had time set aside today to build the first version. But hopefully the shipment comes in tomorrow. Waiting for the order, since I don't follow standards.. I had to create a custom JTAG cable for my Atmel ICE programmer to program this board.

    Other than that nothing new, I'll update when I get the parts in and hopfully build the board soon.

  • Project Bom Updated.

    Jeremy g.10/15/2015 at 04:03 0 comments

    I've updated the parts list per the changes from my current digi-key order. I'll provide a link to the bom on digi-key.

    Everything looks like it will be here tomorrow, so i should have a complete board by the end of the day or the end of the week at the latest.

    until then.

  • Parts ordered!

    Jeremy g.10/13/2015 at 23:23 0 comments

    Today all parts have been ordered from digi-key and should be here within the week. I ordered two lipos from sparkfun as well to test the viability of "battery powered".

    Boards should be here tomorrow as well. Some things have changed in the bom as well, mainly due to digi-key not having them in stock. Parts are the same just different part numbers I will update the bom with the new part numbers soon.

    I'll post an update when I get the boards and parts.

    P.s sorry for the grammatical errors this post was done via my phone.

View all 13 project logs

Enjoy this project?

Share

Discussions

alpha_ninja wrote 12/07/2015 at 01:00 point

I couldn't find any design files—could you upload them by 23:59 UTC on Dec 8, 2015?

  Are you sure? yes | no

Jeremy g. wrote 12/08/2015 at 18:58 point

Yes sorry, Im running a bit late. Ill have them uploaded by tonight. Where exactly do you want them uploaded to? will google drive work? Thanks.

  Are you sure? yes | no

alpha_ninja wrote 12/08/2015 at 21:27 point

github or google drive or dropbox all work. You have 2.5 more hours!!!

  Are you sure? yes | no

Jeremy g. wrote 12/08/2015 at 21:48 point

bummer, I won't be home until around 6:30 pm west coast. Around 4.5 hours...

I'll upload what I have.

  Are you sure? yes | no

Jeremy g. wrote 12/08/2015 at 22:05 point

files added.

  Are you sure? yes | no

alpha_ninja wrote 12/09/2015 at 03:07 point

Looks like you're fine :) Good luck ;)

  Are you sure? yes | no

alpha_ninja wrote 12/02/2015 at 00:45 point

This is your one-week reminder to upload design documents: https://hackaday.io/project/7813-the-square-inch-project/log/28566-design-deadline

  Are you sure? yes | no

alpha_ninja wrote 10/22/2015 at 19:10 point

Sweet, looking forward to pictures of it running.

  Are you sure? yes | no

Jeremy g. wrote 10/22/2015 at 19:27 point

Got it all put together minus the numitron tube, and the jst connector. I guess i forgot to order it. Ill run some tests tonight and see if i can communicate with the controller etc.

  Are you sure? yes | no

Similar Projects

Does this project spark your interest?

Become a member to follow this project and never miss any updates