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  • Hardware - materials

  • It's been a slow beginning, but I'm finally finding some time to start making the physical gate. Here are some basic specs:Outer diameter is 19cmMaterial is HDPE and polypropyleneIt is built in four layers: back, spacer/rotating ring, front, chevronsIt...
  • Reprint

  • I can't say I'm thrilled with how Slic3r built the support under the badge. I snapped a razor trying to get it out. I decided to reprint and deepen the design to make it taller so the badge won't stick out so far from your chest. Once it was done, I...
  • Putting it together

  • Soldering the amplifier circuit, dead bug style. Solder the speaker output of the Bluetooth headset to the 100 Ohm resistor. Cut the heat shrink tube to cover,Solder the resistor now to pin 2 of the TransistorSolder pin 3 of the Transistor to the Power...
  • Weight Loss

  • I picked up a digital kitchen scale today (for a Pinewood Derby car I am making with my daughter)... out of interest, I weighed Stubby.  It is currently 401g (including batteries and radio).  The batteries + holders alone take up about 120g...
  • Manufacturing the Legs + Chassis

  • We spent most of the weekend manufacturing the femur part of the legs + the new chassis, along with the coxa joints (where the legs meet the chassis).  This post includes documentation on how this was done.  (I apologize about the quality of...
  • When is a Hackerspace Like a Belt Grinder?

  • I Joined Freeside in 2017, but had known about it years earlier from a friend who'd paid the space a visit in its earlier days. One of my favorite things about the place is how much of a careful and wonderful hodgepodge it can be. When I give open house...
  • Staff Assembly

  • Front End Assembly:The main structure is a hose clamp with 2 #8 screws threaded from the inside out, one facing up and one down. A top and bottom door hinge on each screw is held tight with washers, locking washers, and nuts. Two half football cake pans...
  • Build log 3- shoulder rocket pods

  • We really wanted shoulder rocket pods- in a big bad way. We just thought it would be so cool to see them open up and unfold like in the movie. The trouble was there was no way they could ever fit in there and perform in a similar fashion- the suit simply...
  • Build log 7- boots

  • We knew that we wanted to boots to light up and make a robotic clanking sound while walking. I figured the easiest way to trigger this effect was to use a distance sensor on the underside of the boot- in this case the Sharp GP2D120XJ00F IR sensor. The...
  • Prototype 1 Boards

  • If you saw my bit earlier, you'll know that I received my first set of PCBs today. I setup some time after unwinding from work to grab hi res photos of the boards so it'd be easier to QC areas that I know were very tight on tolerances and could be a...
  • Building the thrust testing rig, part 2

  • I did a bit of assembly work today on the thrust testing rig. First thing's first: I needed to cut down the prop nuts (there must be another term for these) since I need the motors as close together as possible:I filed the cut edge down a bit, but I...