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HACKLET 109 – COMPLEX 3D PRINTED PROJECTS
Log from Hackaday.io Project
If you can’t tell, we’re on a roll with 3D printers and printed projects this month. So far, we’ve covered printers, andsimple functional 3D prints. This week we’re taking a look at some of the awesome complex 3D printed projects on Hackaday.io.Complex...

The Full Process
Log from Adventures in book binding
Sorry it took so long to update. I took these pictures long ago, but never got around to uploading them.Marking the center of a stack of paperCutting down said center lineMarking where the holes should goLine up one side and clamp the uneven sideDrill...

"Final" layout done.
Log from Point-to-point SMT Transistor clock.
After moving things around and building test circuits for just about forever, I think I've finally got a layout I can live with.I suppose I should put the binary files on GitHub or something.In the mean time, here's the schematic and layout for one flipflop.The...

Photo of the "spine"
Log from Point-to-point SMT Transistor clock.
Here's a photo of the "spine" with air wires. This took me about 30 minutes to solder.it seems fairly sturdy when I bend around on it, so I think it'll hold up.Next is to make the two outer three-component groups, attach them to the spine, and then........

Femto Satellites - A Rough Guide
Log from PQ60 - EPS
My goal for this project was to improve the exposure of PocketQube femto-satellites. These are 50mm x 50mm x 50mm satellites that have been very popular in the news for their extremely low cost to orbit. I want to add to the open source QubeCast Max...

Moving the Synthetic Spine Muscle Suit Forward
Log from SynthaSense Suit: Control Stuff With Your Muscles
I haven't been on site as often as I've been intensively getting a startup up and running, which happens to be a combination app/hardware startup. That said, I'm still messing around with the biosuit sensor device. Several things I want to add this time...

Sorry for the silence...
Log from Hard-cover Video Game Manual
I finished this months ago, and it works, but I did the binding poorly, and so the book doesn't work very well. I don't have the materials to redo this particular book, so it's going to be left in its present (working poorly) state.The mistake I made...

Enhancing the Body
Log from Invisible
Once I had the basic form of the body from the manikin, I started to edit and enhance it. The file looks a lot like a manikin, which makes sense, as it is a manikin. I want it to look like a more human form though, so I want to add arms. I thought a...

Assembling
Log from Invisible
With all of the pieces in place, it is finally time to cut the Invisible sculpture out of the clear acrylic! I double-checked my measurements several times, just to be sure, and now it is ready to cut. I spent a few hours trying to pack all of the pieces...

3D Printing
Log from Chronio
After designing the watch in Fusion360, I had to print the parts with a 3D printer, in my case the bq Prusa i3 Hephestos. As a material I am using PLA, mainly because it doesn't smell as bad as ABS. The main challenge was getting the case printed with...

CAD
Log from 1K-OP
CAD = Computer-Aided DesignIt also equals lots of clicking and quiet cursing.I did mechanical and PCB design for 1K-OP today in Autodesk Fusion 360 and Kicad. While trying to design scissor-switch mechanisms for the keys it sunk in that I have 1 day...

Introduction
Log from HeadUp 2
There are different ways to detect if someone is sitting or standing with a bad posture. Different companies are trying to detect if you are slouching and remind you to sit/stand straight. One of these is Lumo (https://www.lumobodytech.com/) which is...

Completed assembly instructions
Log from Elysium Max Exoskeleton
The first iteration of assembly instructions is here:https://github.com/01binary/elysium-max-exoskeleton/raw/master/instructions/assembly instructions.pdfI had to grow the scope several times but some important features made it into this release:Setup...

Box Casting & Sheet Metal parts
Log from Elysium Max Exoskeleton
I successfully cast the chest plates this fall (see Shell Casting Success), but after many casting attempts on hip bones this winter, I finally ran out of slurry. I can't order more because it would arrive frozen, resulting in permanent chemical damage....

More parts cast, sheet metal order complete
Log from Elysium Max Exoskeleton
In the past 3 weeks I cast the remaining parts for the spine as well as shock plates/armor that will be attached to boots: Just before that I cast two extra parts I was missing before, a shoulder connector with some extreme detail and an unsightly hip...

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