1Generator V1: Coil Jig Preparation
The winding jig is used to wind the coil. The Jig and the Jig holder are fastened together using M3 fasteners.
Attach the 3DP Jig Holder on one of the faces. I recommend marking this face, and you should use the same convention when winding all the coils., and the winding direction should match.
There is a small hole in the jig through which you can slot the wire, to keep it in place while winding. Put the 30 AWG wire into this from the inside of the jig, coming out.
Attach kapton tape in the 3 slots . Once the coiling is done, the kapton will be folded onto the finished coil to hold its shape.
2Generator V1: Coil Preparation
The jig is mounted on a power screw driver/drilling machine using a HEX bit. There is a notch on the jig to indicate when the maximum number of coils are reached.
Try and maintain a constant level of tension on the coils to get a roughly same number of coils. 6 coils will need to me made like this.
Use kapton tape to keep the cool from unwinding. Keep the kapton in place on the inside of the coil, and wind on top of it.
There is a hole on the jig where the start of the coil is placed. As long as you use the same convention for winding, and placing into the coil holder, you should be alright, only the polarity of the DC would change.
3Generator V1: Removing coil from Jig
Fold the Kapton tape over the coil to hold it in place. Now work backwards to remove the coil.
4Generator V1: Stator Assembly
Gluegun the hell out of the stator.
5Generator V1: Wiring Generator
Mark the "Ins" and "outs" of the coil so as to not mix up the wireing.
6Generator V1: Generator Testing & Construction
7Generator V1: Generator Assembly