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Building an open source robot arm for makers and small businesses
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I'm always thinking about building the arm and life laughs at my plans.
I'm currently building several robots as commissions; running Marginally Clever.com; and spending a lot of coding time on Robot Overlord. I've got newly designed AS5045 sensors that work well, they now need to be integrated into an updated arm design. I may actually repurpose those sensors in another project first: A new Stewart Platform being built for a local science museum.
The biggest problems with the last arm design all stemmed from poor sensor construction.
- the wires were exposed to users where they could catch, fall off, etc.
- the sensor and magnet have to be held in perfect alignment or the arm loses sensation and goes nuts.
To fix that I'm working on a single sensor unit that I can test independently and use as needed in my next arm.
I'm deep into preparing for a new product launch, and then finishing the Jigsolve. My winter project is to make a new arm and integrate it with Robot Overlord, which still needs a way to record/play back every robot it supports. I'm also putting together a team to build a new game based on my design doc, which should eat ~6 months and cost ~100k.
All of which is to say I'm really busy and I need all the help I can get. I'm looking for talent everywhere.
There is a growing number of open source robot arms, which is super. I only build one because I can't get one at an affordable price. So if you're making an arm, please let me add Robot Overlord support and together I hope we can achieve greater things.
@Andreas Hoelldorfer has been building a 3D printable robot arm. It's making progress faster than mine.
His forte is hardware and mine is software. It seemed only reasonable to combine forces. So I asked him to share his Inventor model files with me, and then I imported them to Robot Overlord.
Here's a quick video of forward kinematics in action.
Inverse kinematics shouldn't be too hard. Java support for joysticks is shamefully bad. Firmware to connect RO and AHRobot together is definiitely possible.
Meanwhile I've been spending a lot of my free time working on my own design. It's very slow going. I have the wrist designed to satisfaction and the elbow is working-but-ugly. The shoulder and the pistons to drive the arm backhoe-style is where I'm currently struggling. I wish I had more time!
instagram doesn't embed, boo hiss. https://www.instagram.com/p/BDoEmVzIfO7
Yesterday I moved the software for controlling the arm from http://github.com/i-make-robots/Evil-Overlord to https://github.com/marginallyclever/Robot-Overlord. I, for one, welcome this move.
I also completed the merge of the older Arm3 into Robot Overlord, along side the Evil Minion (5 axis), the Delta Robot, the Stewart Platform, and Spidee (crab robot). The only robot that isn't merged is the Makelangelo, which has been eating all my time by being very very popular.
Also last week I was looking at https://hackaday.io/project/3800-3d-printable-robot-arm and I see @Andreas Hoelldorfer has used a camera quick-connect for his tool changer. Great minds think alike!
Going from zero to one of something is challenging.
Going from 1 to 2 is still challenging, even if you're planning ahead for it. The bill of materials was wrong, the assembly instructions weren't written down, and there were design choices that didn't matter for "just getting it done" that made doing it again a pain in the ass. Already I'm thinking "all this here, this over here, and those bits should be changed for easier manufacturing".
I've ordered enough parts for five machines, and I've begun assembling them. The documentation will be smoothed out by then.
Because of the high difficulty assembling the machine I'm only offering to ship fully assembled arms: http://www.marginallyclever.com/product/evil-minion-5-axis-arm/
I've only had one robot go to >1000 units. I look forward to having an arm do the same.
Picture was taken at Makerfair NY 2015. Curiously, the photo didn't include attribution and the arm doesn't include an intel chipset AND the fair they are promoting is not one to which I have been invited. If you are in Rome for the fair, ask the intel booth "where is the arm?" Maybe if we make enough noise they'll fly me to other EU fairs to set it up and bring it to you.
...which means once I setup my robots in the simulator their locations will persist. This will make it easier to run more sophisticated tests. It also means that (in theory) I can stream worlds to another computer. Why not gamify it? I wonder how hard it would be to make Evil Overlord run with Steam....
Replaced all the shameful wiring that killed my public demos.
It was like this: https://instagram.com/p/8lroiJIfJ0/
Now it's like this: https://instagram.com/p/8mMWpdofDs/
Modded a few parts to improve cable management. Fewer danglies. Eventually all the cables will be sealed away.
The gripper code I wrote while at NY Makerfair didn't include the 3D model parts. Now it does. 1:1 modelling across the board.